Food product including fully or partially cooked egg
View Patent ↗A food product involving an integral combination of an egg layer and an edible, grain-based solid substrate can be provided by a method that involves providing a precursor product which then is heated to provide the food product. The precursor product can be provided by introducing an egg mixture to a primary surface of the edible solid substrate. The heating of the precursor converts the egg mixture into the at least partially cooked egg layer of the food product.
1. A method of making a food product that comprises an at least partially cooked egg layer and an edible, grain-based solid substrate, said method comprising:
a) pre-heating a flowable egg-containing composition to a temperature of from about 90° to about 150° F.,
b) introducing said flowable egg-containing composition to a primary surface of said edible solid substrate so as to provide a food product precursor, and
c) heating said food product precursor so as to convert said flowable egg-containing composition to said at least partially cooked egg layer, which is integrally connected with and bound to said substrate,
thereby providing said food product.
2. The method of claim 1 wherein said flowable egg-containing composition is deposited on said primary surface of said edible solid substrate.
3. The method of claim 1 wherein said flowable egg-containing composition is deposited in or on a carrier followed by applying a primary surface of said edible solid substrate to the upper surface of said deposited flowable egg-containing composition.
4. The method of claim 1 wherein said flowable egg-containing composition comprises one or more solid additives.
5. The method of claim 1 wherein said primary surface of said edible solid substrate comprises macroscopic roughness.
6. The method of claim 5 wherein said edible solid substrate is a portion of a bagel.
7. The method of claim 5 wherein said edible solid substrate is a portion of an English muffin.
8. The method of claim 1 wherein said primary surface of said edible solid substrate comprises microscopic roughness.
9. The method of claim 8 wherein said edible solid substrate is a tortilla.
10. The method of claim 1 wherein said flowable egg-containing composition of said food product precursor soaks or wicks beyond the topmost layer of said primary surface of said edible solid substrate prior to said heating step.
11. The method of claim 1 further comprising packaging said food product and then cooling the resulting packaged food product.
12. The method of claim 1 wherein said heating step involves raising the internal temperature of said at least partially cooked egg layer to at least 165° F., thereby providing a fully cooked egg layer.
13. The method of claim 1 further comprising repeating steps (b) and (c) so as to provide a second food product and introducing said second food product to said food product so as to provide a sandwich construction.
14. The method of claim 2 wherein the deposition of said flowable egg-containing composition comprises pouring, extruding, curtain coating or knife coating of said composition onto said edible solid substrate.
15. The method of claim 1 wherein from about 1.5 to about 3 ounces of said flowable egg-containing composition is introduced to said edible solid substrate.
16. The method of claim 1 wherein the thickness of said flowable egg-containing composition of said food product precursor is from about 0.3 to about 0.5 inches.
17. The method of claim 1 wherein said pre-heating step employs a kettle heater, convection, conduction, microwaving, tube heating, RF or induction heating.