Two stage high speed centrifuges in series used to recover oil and protein from a whole stillage in a dry mill process
Methods of and devices for recovering oil and protein and increasing production yields using two centrifuges in series or a centrifuge with dual oil and protein separating functions in a dry mill are provided.
1. A back-end two centrifuges dry mill system comprising a fermenter, a three-phase disc decanter and an oil polishing centrifuge, wherein the three-phase disc decanter and the oil polishing centrifuge are after the fermenter, wherein the three-phase disc decanter has a disc height/disc diameter ratio greater than 1, and wherein the three-phase disc decanter comprises two different disc stocks, and wherein the three-phase disc decanter comprises a three phase nozzle centrifuge and a decanter.
2. The system of claim 1 , further comprising an emulsion breaking container is fluidly coupled with the three-phase disc decanter.
3. The system of claim 2 , wherein the oil polishing centrifuge is fluidly coupled with the emulsion breaking container.
4. The system of claim 1 , further comprising a fiber separation decanter is coupled with the fermenter and the three-phase disc decanter, wherein the fiber separation decanter located after the fermenter and before the three-phase disc decanter.
5. The system of claim 4 , wherein the fiber separation decanter receives a whole stillage and separates the whole stillage into a solid portion and a liquid portion.
6. The system of claim 5 , wherein the liquid portion is received by the three-phase disc decanter.
7. The system of claim 1 , wherein the three-phase disc decanter generates a cake phase discharge, wherein the three-phase disc decanter is coupled with a protein dryer.
8. The system of claim 7 , wherein a back-set stream is sent back to a front-end process before the fermenter.
9. The system of claim 1 , wherein the three-phase disc decanter generates a heavy phase comprises de-oiled germs and protein.
10. The system of claim 9 , further comprising an evaporator receives the heavy phase from the three-phase disc decanter.
11. The system of claim 10 , further comprising an oil recovery container receives an concentrated solution from the evaporator for oil recovery.
12. The system of claim 1 , wherein the three-phase disc decanter generates a heavy phase, wherein the heavy phase is used as a back-set stream at a front-end process before the fermenter.
13. The system of claim 1 , wherein the three-phase disc decanter generates a heavy phase, wherein the three-phase disc decanter is coupled an evaporator.
14. The system of claim 1 , further comprising a germ/fiber separating container located between the fermenter and the three-phase disc decanter.
15. The system of claim 1 , further comprising a decanter located between the fermenter and the three-phase disc decanter.
16. The system of claim 1 , wherein the two different types of disc stocks comprise a clarified disc stock and a purified disc stock.
17. A back-end two centrifuges dry mill system comprising a fermenter, a three-phase disc decanter and an oil polishing centrifuge, wherein the three-phase disc decanter and the oil polishing centrifuge are after the fermenter, wherein the three-phase disc decanter has a disc height/disc diameter ratio greater than 1, and wherein the three-phase disc decanter comprises two different disc stocks.