IP Library › Granted Patent US 8,820,031
Granted Patent B2
US 8,820,031 · App. 13/853,523 · Granted Sep 2, 2014

Tile alignment and leveling device

Inventors: Edward A. Kufner (Fairfield, IA); Ralph Burgin (West Point, IA)
Assignee: Davinci Italia/USA Group, LLC
E04F21/00E04F21/0092
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Quick Facts
Patent No.
US 8,820,031
App. No.
13/853,523
Granted
Sep 2, 2014
Kind
B2
Abstract

A tile alignment and leveling device for aligning and leveling tiles as they are being secured to a substrate. The device includes a flexible member, a bottom plate, and an intermediate member. The intermediate member spaces the flexible member and bottom plate a predetermined vertical distance. The flexible member has a first end and a second end. The first end is pivotally combined with the intermediate member thereby allowing the flexible member to pivot between a first position and a second (downward) position. In use and in its second position, the flexible member second end exerts force against the top of the tiles to help align and level the tiles as they are secured to the substrate.

Claims (53)

1. A device for laying and leveling tiles, said device comprising:

a bottom plate having a top side and a bottom side;

a flexible member having a first end and a second end;

an intermediate member connecting the bottom plate to the flexible member;

wherein the flexible member first end is pivotally combined with the intermediate member thereby allowing the flexible member to pivot between a first position and a second position; and

a securing mechanism for securing the flexible member in its second position;

wherein the flexible member second end is closer to the bottom plate in the second position and farther from the bottom plate in the first position.

2. The device of claim 1 wherein the securing mechanism is a fastening member adapted to be received by an opening.

3. The device of claim 2 wherein the fastening member is combined with the flexible member and the opening is in the intermediate member.

4. The device of claim 2 wherein the opening is larger than the fastening member to allow the device to be used with tiles of different thicknesses.

5. The device of claim 1 wherein more than one securing mechanism is combined with the flexible member.

6. The device of claim 1 wherein the intermediate member further comprises a separation point that is structurally weaker than the remainder of the intermediate member to allow the intermediate member to be separated from the bottom plate.

7. The device of claim 1 wherein the flexible member can be secured in different positions to accommodate tiles having different thicknesses.

8. The device of claim 1 wherein the bottom plate comprises at least one opening to allow seepage of setting bed material.

9. The device of claim 1 wherein the bottom plate further comprises a flexible portion that extends upwardly above the top surface of the bottom plate and is movable between a compressed position and a retracted position, said flexible portion being biased in its retracted position.

10. A device for laying and leveling tiles, said device comprising:

a bottom plate having a top side and a bottom side;

a flexible member having a first end and a second end;

an intermediate member connecting the bottom plate to the flexible member;

wherein the flexible member first end is pivotally combined with the intermediate member thereby allowing the flexible member to pivot between a first position and a second position; and

a securing mechanism for securing the flexible member in its second position;

wherein the securing mechanism is a locking pawl assembly.

11. A device for laying and leveling tiles, said device comprising:

a bottom plate having a top side and a bottom side;

a flexible member having a first end and a second end;

an intermediate member connecting the bottom to the flexible member;

wherein the flexible member first end is pivotally combined with the intermediate member thereby allowing the flexible member to pivot between a first position and a second position; and

a securing mechanism for securing the flexible member in its second position;

wherein the flexible member second end is rounded to reduce friction with the tile as the flexible member is being moved to its second position.

12. A device for laying and leveling tiles, said device comprising:

a bottom plate having a top surface;

a shaft combined with and extending upwardly from the top surface of the bottom plate;

an intermediate member having an opening adapted to receive the shaft;

a flexible member combined with the intermediate member, said flexible member having a first end and a second end;

wherein the flexible member first end is pivotally combined with the intermediate member thereby allowing the flexible member to pivot between a first position wherein it is farther from the bottom plate and a second position wherein it is closer to the bottom plate;

wherein the flexible member is adapted to be lockingly engaged with the tile when in its second position; and

a locking mechanism operatively connecting the intermediate member and the shaft, said locking mechanism allowing the intermediate member to move in a first direction along the shaft but not in a second direction along the shaft.

13. The device of claim 12 wherein the shaft further comprises a separation point that is structurally weaker than the remainder of the shaft to allow the shaft to be separated from the bottom plate.

14. The device of claim 12 wherein the bottom plate comprises at least one opening to allow seepage of setting bed material.

15. The device of claim 12 wherein the bottom plate further comprises a flexible portion that extends upwardly above the top surface of the bottom plate and is movable between a compressed position and a retracted position, said flexible portion being biased in its retracted position.

16. A device for laying and leveling tiles, said device comprising:

a bottom plate having a top surface;

a shaft combined with and extending upwardly from the top surface of the bottom plate;

an intermediate member having an opening adapted to receive the shaft;

a flexible member combined with the intermediate member, said flexible member having a first end and a second end;

wherein the flexible member first end is pivotally combined with the intermediate member thereby allowing the flexible member to pivot between a first position wherein it is farther from the bottom plate and a second position wherein it is closer to the bottom plate;

a securing mechanism for securing the flexible member in its second position; and

a locking mechanism operationally connecting the intermediate member and the shaft, said locking mechanism allowing the intermediate member to move in a first direction along the shaft but not in a second direction along the shaft.

17. The device of claim 16 wherein the shaft further comprises a separation point that is structurally weaker than the remainder of the shaft to allow the shaft to be separated from the bottom plate.

18. The device of claim 16 wherein the securing mechanism is a fastening member adapted to be received by an opening.

19. The device of claim 16 wherein the securing mechanism is a locking pawl assembly.

20. The device of claim 16 wherein the bottom plate comprises at least one opening to allow seepage of setting bed material.

21. The device of claim 16 wherein the bottom plate further comprises a flexible portion that extends upwardly above the top surface of the bottom plate and is movable between a compressed position and a retracted position, said flexible portion being biased in its retracted position.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 29, 2013
From: KUFNER, EDWARD A; BURGIN, RALPH
To: DAVINCI ITALIA/USA GROUP, LLC
Reel/Frame 030117/0571 →
Continuity (2)
Provisional Application 61617487 · Mar 29, 2012
Related Publication 20130255182A1 · Oct 3, 2013