Plasma header gasket and system
View Patent ↗A plasma header gasket for use with an internal combustion engine includes electrodes disposed around the perimeter of apertures in the gasket corresponding to piston cylinders in the engine. The electrodes produce a plasma spark in time with the engine to increase the efficiency of combustion. The plasma spark produces an ignition discharge compatible with various types of engines and types of fuels.
1. A plasma header gasket for a diesel engine, comprising:
a laminated substrate comprising dielectric layers, the substrate having an aperture, wherein the aperture corresponds to a piston cylinder in an engine block for the diesel engine;
a plurality of pairs of conductors associated with the substrate, wherein each of the plurality of pairs of conductors comprises electrically conductive circuit traces disposed between the dielectric layers;
a plurality of plasma igniters, each electrically connected to one of the plurality of pairs of conductors, each of the plurality of plasma igniters comprising a pair of exposed electrodes defining an electrode gap extending from an edge of the aperture into the piston cylinder; and
a microprocessor control unit electrically connected to the plurality of pairs of conductors, wherein the microprocessor control unit is programmed to spark the plurality of plasma igniters in time with a piston in the piston cylinder and programmed to spark the plurality of plasma igniters sequentially around the edge of the aperture.
2. The plasma header gasket of claim 1 , further comprising a connection block disposed on the substrate and electrically connected to the plurality of pairs of conductors.
3. The plasma header gasket of claim 2 , wherein the circuit traces electrically connect each of the plurality of plasma igniters to the connection block.
4. The plasma header gasket of claim 2 , further comprising a temperature sensor associated with the aperture and electrically connected to the connection block by a secondary conductor associated with the substrate.
5. The plasma header gasket of claim 2 , wherein the laminated substrate has a plurality of apertures, each aperture corresponding to one of a plurality of piston cylinders in the engine block.
6. The plasma header gasket of claim 5 , wherein each of the plurality of apertures comprises a separate plurality of igniters each electrically connected to one of the plurality of pairs of conductors.
7. A plasma header gasket system for a diesel engine, comprising:
a laminated substrate having a plurality of apertures, wherein each of the plurality of apertures corresponds to a one of a plurality of piston cylinders in an engine block;
a plurality of pairs of conductors associated with the substrate;
a plurality of plasma igniters associated with each of the plurality of apertures, each of the plurality of plasma igniters electrically connected to one of the plurality of pairs of conductors, each of the plurality of plasma igniters comprising a pair of exposed electrodes defining an electrode gap extending from an edge of the aperture into the corresponding one of the plurality of piston cylinders;
a connection block disposed on the substrate and electrically connected to the plurality of pairs of conductors;
a microprocessor control unit electrically connected to the connection block, wherein the microprocessor control unit is programmed to spark the plurality of plasma igniters in time with a piston in the corresponding piston cylinder and programmed to spark the plurality of plasma igniters sequentially around the edge of a particular aperture; and
a plasma amplifier electrically connected to the plurality of plasma igniters and controllable by the microprocessor control unit, wherein the plasma amplifier produces a plasma spark through each of the plurality of plasma igniters when the microprocessor control unit sparks one of the plurality of plasma igniters.
8. The plasma header gasket system of claim 7 , wherein the substrate comprises dielectric layers and the plurality of pairs of conductors comprise electrically conductive circuit traces laminated between the dielectric layers.
9. The plasma header gasket system of claim 8 , wherein the circuit traces electrically connect the plurality of plasma igniters to the connection block.
10. The plasma header gasket system of claim 7 , further comprising a temperature sensor associated with each of the plurality of apertures and electrically connected to the connection block by a secondary conductor associated with the substrate.