IP Library › Granted Patent US 9,249,720
Granted Patent B2
US 9,249,720 · App. 13/866,305 · Granted Feb 2, 2016

Ammonia fueled internal combustion engine with exhaust purification

Inventor: Hiroshi Miyagawa (Nagakute, JP)
Assignee: KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO
F02B43/10F01N3/106F01N3/2026F01N3/2066F02D41/0025F02D41/1461F02M25/022F02M25/10F02D2041/1468Y02T10/24Y02T10/26
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Quick Facts
Patent No.
US 9,249,720
App. No.
13/866,305
Granted
Feb 2, 2016
Kind
B2
Abstract

The internal combustion engine has an ammonia feeder which feeds ammonia to a combustion chamber and an NO X selective reduction catalyst which is arranged in an engine exhaust passage. The removal rate of the NO X selective reduction catalyst depends on a ratio of concentration of ammonia to NO X of the exhaust which flows into the NO X selective reduction catalyst, that is, a ratio of concentration of inflow. A high removal rate range where the NO X removal rate in the NO X selective reduction catalyst becomes substantially maximum and, furthermore, the ammonia removal rate becomes substantially maximum, is set in advance. The internal combustion engine is controlled so that the ratio of concentration of inflow becomes inside the high removal rate range.

Claims (52)

1. An internal combustion engine provided with

an ammonia feeder which feeds ammonia to combustion chambers;

an NO X selective reduction catalyst which is arranged in an engine exhaust passage and which selectively reduces NO X by a feed of a reducing agent comprised of ammonia, wherein

the NO X selective reduction catalyst has a NO X removal rate and an ammonia removal rate which depend on a ratio of concentration of ammonia to NO X of an exhaust which flows into the NO X selective reduction catalyst, defined as a ratio of concentration of inflow,

a high removal rate range of the ratio of concentration of inflow where the NO X removal rate in the NO X selective reduction catalyst becomes substantially maximum and, furthermore, the ammonia removal rate becomes substantially maximum is set in advance, and

the internal combustion engine, using a controller, estimates the ratio of concentration of inflow and controls the ratio of concentration of inflow so that the ratio of concentration of inflow is maintained inside the high removal rate range;

a cracker which includes a catalyst which cracks ammonia to produce hydrogen; and

a hydrogen feeder which feeds the hydrogen which was produced at the cracker to the combustion chambers, wherein,

when making the ratio of concentration of inflow rise, a ratio of hydrogen to ammonia which are fed to the combustion chambers is maintained constant while making an air-fuel ratio at the time of combustion fall, and,

when making the ratio of concentration of inflow fall, the ratio of hydrogen to ammonia which are fed to the combustion chambers is maintained constant while making the air-fuel ratio at the time of combustion rise.

2. The internal combustion engine as set forth in claim 1 , wherein,

when making the ratio of concentration of inflow rise, an ignition timing is advanced, while when making the ratio of concentration of inflow fall, the ignition timing is retarded.

3. The internal combustion engine as set forth in claim 1 , wherein:

when making the ratio of concentration of inflow rise, a ratio of hydrogen to ammonia which are fed to the combustion chambers is made to fall, and,

when making the ratio of concentration of inflow fall, the ratio of hydrogen to ammonia which are fed to the combustion chambers is made to rise.

4. The internal combustion engine as set forth in claim 3 , further provided with an air feeder which feeds air to the cracker, wherein

the catalyst of the cracker has the function of oxidizing ammonia and is formed so that ammonia and air are fed so that the ammonia is cracked and hydrogen is produced and so that the ammonia is oxidized and heat required for the cracking reaction is produced, and,

when changing the ratio of hydrogen to ammonia which are fed to the combustion chambers, a ratio of air to ammonia which are fed to the cracker is made to change.

5. The internal combustion engine as set forth in claim 1 , wherein

at least one of a NO X concentration and an ammonia concentration of the exhaust which flows out from the NO X selective reduction catalyst is detected and

the detected at least one concentration of the NO X concentration and the ammonia concentration is used as the basis to estimate the ratio of concentration of inflow.

6. An internal combustion engine provided with

an ammonia feeder which feeds ammonia to combustion chambers;

an NO X selective reduction catalyst which is arranged in an engine exhaust passage and which selectively reduces NO X by a feed of a reducing agent comprised of ammonia, wherein

the NO X selective reduction catalyst has an ability to adsorb ammonia, a NO X removal rate and an ammonia removal rate which depend on a ratio of concentration of ammonia to NO X of an exhaust which flows into the NO X selective reduction catalyst, defined as a ratio of concentration of inflow,

the ratio of concentration of inflow when removing all of the NO X which flows into the NO X selective reduction catalyst, defined as a reference ratio of concentration, is set in advance, and

a control where the ratio of concentration of inflow is maintained in a range larger than the reference ratio of concentration and a control where the ratio of concentration of inflow is maintained in a range smaller than the reference ratio of concentration are repeatedly performed; and

wherein a high removal rate range of the ratio of concentration of inflow where the NO X removal rate in the NO X selective reduction catalyst becomes substantially maximum and, furthermore, where the ammonia removal rate becomes substantially maximum is set in advance,

the control for maintaining the ratio in the range larger than the reference ratio of concentration includes a control for maintaining the ratio of concentration of inflow at a ratio of concentration higher than the high removal rate range, and

the control for maintaining the ratio in the range smaller than the reference ratio of concentration includes a control for maintaining the ratio of concentration of inflow at a ratio of concentration lower than the high removal rate range.

7. The internal combustion engine as set forth in claim 6 , wherein

an amount of adsorption of ammonia at the NO X selective reduction catalyst is estimated,

when the estimated amount of adsorption of ammonia is less than a predetermined lower limit judgment value, a control is performed to maintain the ratio of concentration of ammonia to NO X in a range larger than the reference ratio of concentration, and,

when the estimated amount of adsorption of ammonia is larger than a predetermined upper limit judgment value, a control is performed to maintain the ratio of concentration of ammonia to NO X in a range smaller than the reference ratio of concentration.

8. The internal combustion engine as set forth in claim 6 , wherein

when making the ratio of concentration of inflow rise, an ignition timing is advanced, while when making the ratio of concentration of inflow fall, the ignition timing is retarded.

9. The internal combustion engine as set forth in claim 6 , further provided with

a cracker which includes a catalyst which cracks ammonia to produce hydrogen and

a hydrogen feeder which feeds the hydrogen which was produced at the cracker to the combustion chambers, wherein,

when making the ratio of concentration of inflow rise, a ratio of hydrogen to ammonia which are fed to the combustion chambers is maintained constant while making an air-fuel ratio at the time of combustion fall, and,

when making the ratio of concentration of inflow fall, the ratio of hydrogen to ammonia which are fed to the combustion chambers is maintained constant while making the air-fuel ratio at the time of combustion rise.

10. The internal combustion engine as set forth in claim 6 , further provided with

a cracker which includes a catalyst which cracks ammonia to produce hydrogen and

a hydrogen feeder which feeds the hydrogen which was produced at the cracker to the combustion chambers, wherein,

when making the ratio of concentration of inflow rise, the ratio of hydrogen to ammonia which are fed to the combustion chambers is made to fall, and,

when making the ratio of concentration of inflow fall, the ratio of hydrogen to ammonia which are fed to the combustion chambers is made to rise.

11. The internal combustion engine as set forth in claim 10 , further provided with an air feeder which feeds air to the cracker, wherein

the catalyst of the cracker has a function of oxidizing ammonia and is formed so that ammonia and air are fed so that the ammonia is cracked and hydrogen is produced and so that the ammonia is oxidized and the heat required for a cracking reaction is produced, and,

when changing the ratio of hydrogen to ammonia which are fed to the combustion chambers, the ratio of air to ammonia which are fed to the cracker is made to change.

12. The internal combustion engine as set forth in claim 6 , wherein

at least one of a NO X concentration and an ammonia concentration of the exhaust which flows out from the NO X selective reduction catalyst is detected by a sensor, and

the detected at least one concentration of the NO X concentration and the ammonia concentration is used as the basis to estimate the ratio of concentration of inflow.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 13, 2013
From: MIYAGAWA, HIROSHI
To: KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO
Reel/Frame 030630/0404 →
Continuity (1)
Related Publication 20140311428A1 · Oct 23, 2014