IP Library Granted Patent US 9,207,363
Granted Patent B2
US 9,207,363 · App. 13/873,320 · Granted Dec 8, 2015

Anti-reflection nanostructure array and method

Inventors: Michael F. Stoia (Rancho Santa Margarita, CA); Authi A. Narayanan (Thousand Oaks, CA); Stephen K. Wilcken (Des Moines, WA)
Assignee: The Boeing Company
G02B1/118
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Quick Facts
Patent No.
US 9,207,363
App. No.
13/873,320
Granted
Dec 8, 2015
Kind
B2
Abstract

An anti-reflection nanostructure assembly including an array of nanostructures, wherein each nanostructure of the array includes a proximal end and a distal end, and is tapered from the proximal end to the distal end, and wherein the proximal end of each nanostructure of the array is contiguous with the proximal ends of adjacent nanostructures of the array to form a contiguous layer.

Claims (23)

1. An anti-reflection nanostructure assembly comprising:

a substrate; and

an array of nanostructures, wherein each nanostructure of said array of nanostructures comprises a proximal end and a distal end, and is tapered from said proximal end to said distal end, wherein each nanostructure of said array of nanostructures has a height and a width, wherein said width is at least 400 nm and a ratio of said height to said width ranges from about 1.5 to about 4, and wherein said proximal end of each nanostructure of said array of nanostructures is overlapped with said proximal ends of adjacent nanostructures of said array of nanostructures to form a contiguous layer on said substrate.

2. The anti-reflection nanostructure assembly of claim 1 wherein said substrate comprises an optical material.

3. The anti-reflection nanostructure assembly of claim 1 wherein said substrate comprises an optical polymer.

4. The anti-reflection nanostructure assembly of claim 1 wherein said array of nanostructures is integral with said substrate.

5. The anti-reflection nanostructure assembly of claim 1 wherein substrate and said array of nanostructures are formed from the same material.

6. The anti-reflection nanostructure assembly of claim 1 wherein said substrate is formed from a first material and said array of nanostructures is formed from a second material, said second material being different than said first material.

7. The anti-reflection nanostructure assembly of claim 1 wherein each nanostructure of said array of nanostructures comprises one of a regular conical structure and an irregular conical structure.

8. The anti-reflection nanostructure assembly of claim 1 wherein said taper is substantially constant from proximate said proximal end to proximate said distal end.

9. The anti-reflection nanostructure assembly of claim 1 wherein distal end terminates at a pointed tip.

10. The anti-reflection nanostructure assembly of claim 1 wherein each nanostructure of said array of nanostructures has an outer surface having a continuous curvature.

11. The anti-reflection nanostructure assembly of claim 1 wherein each nanostructure of said array of nanostructures has an outer surface, and wherein said outer surface is substantially free of facets.

12. The anti-reflection nanostructure assembly of claim 1 wherein said array of nanostructures comprises about 1 to about 500 of said nanostructures per square micrometer of said substrate.

13. The anti-reflection nanostructure assembly of claim 1 wherein said nanostructures of said array of nanostructures are packaged in one of a square configuration and a hexagonal configuration.

14. The anti-reflection nanostructure assembly of claim 1 wherein said array of nanostructures is a periodic array.

15. The anti-reflection nanostructure assembly of claim 1 wherein said array of nanostructures is a non-periodic array.

16. A method for reducing reflectance at an interface comprising the steps of:

providing a substrate; and

forming an array of nanostructures, wherein each nanostructure of said array of nanostructures comprises a proximal end and a distal end, and is tapered from said proximal end to said distal end, wherein each nanostructure of said array of nanostructures has a height and a width, wherein said width is at least 400 nm and a ratio of said height to said width ranges from about 1.5 to about 4, and wherein said proximal end of each nanostructure of said array of nanostructures is overlapped with said proximal ends of adjacent nanostructure of said array of nanostructures to form a contiguous layer on said substrate.

17. The method of claim 16 further comprising the step of determining an operating wavelength or wavelength range, wherein said height and said width are selected based on said operating wavelength or wavelength range.

18. The anti-reflection nanostructure assembly of claim 1 wherein said ratio ranges from about 1.5 to about 3.

19. The anti-reflection nanostructure assembly of claim 1 wherein said ratio ranges from about 1.5 to about 2.

Assignments (2)
CONFIRMATORY LICENSE Recorded Jul 17, 2013
From: THE BOEING COMPANY
To: DARPA
Reel/Frame 030821/0297 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 30, 2013
From: STOIA, MICHAEL F.; NARAYANAN, AUTHI A.; WILCKEN, STEPHEN K.
To: THE BOEING COMPANY
Reel/Frame 030314/0098 →
Continuity (1)
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