Rupture protection means
An exemplary arrangement for securing the shaft of an exhaust-gas turbocharger includes a catch ring with a central opening and a radial projection on the shaft. The catch ring having an inner contour in the region of the central opening. The radial projection on the shaft is provided with an outer contour. The inner contour on the catch ring and the outer contour on the shaft are configured such that, during mounting of the shaft and of the turbine wheel connected thereto and in at least one specified angle position of the shaft with respect to the housing, the radially outwardly protruding projection on the shaft can be passed in an axial direction through the central opening of the housing element. The radially outwardly protruding projection abuts in the axial direction against the housing element in specified angle positions of the shaft with respect to the housing.
1. An exhaust-gas turbocharger, comprising:
a turbine with a turbine wheel and a compressor with a compressor wheel, wherein the turbine wheel and the compressor wheel are connected to one another via a shaft arranged in a bearing housing, wherein the shaft is mounted, so as to be rotatable about an axis, through bearings arranged between the turbine wheel and compressor wheel;
means for axially securing the shaft and the turbine wheel connected thereto is provided between the compressor wheel and the turbine wheel, wherein said means for axial securing prevents an axial movement of the shaft and of the turbine wheel connected thereto in the direction of the turbine in an event of rupture of the compressor wheel;
wherein the means for axially securing the shaft and the turbine wheel connected thereto includes:
a housing element with a central opening, said housing element being provided, in a region of the central opening, with an inner contour in a circumferential direction, and
a radial projection on the shaft, said radial projection being provided with an outer contour in a circumferential direction, and
wherein the inner contour on the housing element and the outer contour on the shaft are configured to be coordinated with one another such that, during the mounting of the shaft and of the turbine wheel connected thereto, in at least one specified angle position of the shaft with respect to the housing, the radially outwardly protruding projection on the shaft is passed in an axial direction through the central opening of the housing element, and in all angle positions of the shaft with respect to the housing other than the at least one specified angle position of the shaft with respect to the housing, the radially outwardly protruding projection abuts against the housing element when moved in the axial direction.
2. The exhaust-gas turbocharger as claimed in claim 1 , wherein the inner contour and the outer contour are divided in each case into a number of repeating contour segments, such that in a number of angle positions of the shaft with respect to the housing corresponding to the number of repeating segments, the radially outwardly protruding projection can be passed in an axial direction through the housing element, and in all other angle positions of the shaft with respect to the housing, the radially outwardly protruding projection abuts in the axial direction against the housing.
3. The exhaust-gas turbocharger as claimed in claim 1 , wherein the inner contour and the outer contour include in each case at least one cam and in each case at least one groove, wherein in the inner contour a cam denotes a portion which has a smaller inner radius than a portion denoted as a groove, and in the outer contour a cam denotes a portion which has a larger outer radius than a portion denoted as a groove.
4. The exhaust-gas turbocharger as claimed in claim 3 , wherein, as viewed over the entire circumference, the ratio of the volume of the cam of the outer contour to the volume of the cam of the inner contour is least 2:1.
5. The exhaust-gas turbocharger as claimed in claim 3 , wherein, as viewed over the entire, circumference, the ratio of the volume of the cam of the outer contour to the volume of the cam of the inner contour is least 3:1.
6. The exhaust-gas turbocharger as claimed in claim 1 , wherein the housing element which extends to the shaft is formed as a housing insert piece which can be introduced in an axial direction into the bearing housing.
7. The exhaust-gas turbocharger as claimed in claim 6 , wherein the housing insert piece is of annular form and bears axially and radially against the bearing housing.
8. A catch ring which can be inserted into the bearing housing of the exhaust-gas turbocharger as claimed in claim 1 , the catch ring corresponding to the means for axially securing the shaft and the turbine wheel connected thereto, the shaft being provided with a contoured radial projection, the catch ring comprising:
the central opening having the inner contour in the circumferential direction,
the inner contour being configured such that, in the at least one specified angle position of the catch ring with respect to the shaft, which is provided with the contoured radial projection, the catch ring can be passed in the axial direction over the shaft with the radial projection, and in all angle positions of the catch ring with respect to the shaft other than the at least one particular angle position of the catch ring with respect to the shaft, the catch ring abuts in the axial direction against the radial projection.
9. The catch ring as claimed in claim 8 , wherein the inner contour includes at least one cam and at least one groove, wherein the at least one cam and the at least one groove are defined such that the at least one cam denotes a portion which has a smaller inner radius than a portion denoted as the at least one groove.
10. The catch ring as claimed in claim 8 , wherein the catch ring has, on at least one axial face side, surfaces which serve as an axial stop and which are provided at least partially with a chamfer.
11. An exhaust-gas turbocharger, comprising:
a turbine with a turbine wheel and a compressor with a compressor wheel, wherein the turbine wheel and the compressor wheel are connected to one another via a shaft arranged in a bearing housing;
a catch ring and a radial projection mounted on the shaft and that secure the shaft and the turbine wheel, the catch ring and the radial projection are provided between the compressor wheel and the turbine wheel;
wherein the catch ring has a central opening and an inner contour in a region of the central opening, the central opening being arranged in a circumferential direction,
wherein the radial projection includes an outer contour in a circumferential direction, and
wherein the inner contour on the housing element and the outer contour on the shaft are configured such that during the mounting of the shaft and of the turbine wheel connected to the shaft, in at least one specified angle position of the shaft with respect to the housing, the radially outwardly protruding projection on the shaft is configured to be passed in an axial direction through the central opening of the housing element, and in all angle positions of the shaft with respect to the housing other than the at least one specified angle position of the shaft with respect to the housing, and the radially outwardly protruding projection is configured to abut against the housing element when moved in the axial direction.
12. The exhaust-gas turbocharger as claimed in claim 1 , wherein the shaft is mounted so that it is rotatable about an axis through bearings arranged between the turbine wheel and compressor wheel.
13. The exhaust-gas turbocharger of as claimed in claim 1 , wherein the catch ring and radial projection of the shaft are configured to prevent an axial movement of the shaft and of the turbine wheel connected to the shaft in the direction of the turbine in an event the compressor wheel ruptures.