IP Library Granted Patent US 8,975,327
Granted Patent B2
US 8,975,327 · App. 13/885,250 · Granted Mar 10, 2015

Controlling morphology of block copolymers

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,975,327
App. No.
13/885,250
Granted
Mar 10, 2015
Kind
B2
Abstract

A method for controlling morphology of a silicone organic block copolymer includes adding an MQ resin to the silicone organic block copolymer and annealing. The method is useful for forming thin films, which are useful in electronic device fabrication. The method is also useful for forming adhesives, release coatings, and reversible elastomers.

Claims (103)

1. A method for modifying morphology of a copolymer comprising:

1) combining ingredients comprising

A) an MQ resin,

B) a block copolymer comprising a compatible unit and an incompatible unit, where ingredient B) has capability to form a structured morphology in the absence of ingredient A), and optionally

C) a solvent; and

2) annealing, thereby forming a combination having a different structured morphology from the structured morphology of ingredient B).

2. The method of claim 1 where the MQ resin comprises units of formula R 3 SiO 1/2 , and tetrafunctional (Q) units represented by SiO 4/2 , where each R is independently a monovalent hydrocarbon group.

3. The method of claim 1 , where ingredient B) is a silicone-organic block copolymer.

4. The method of claim 3 , where ingredient B) has a formula selected from

E-(D a -X b ) c -E,

E-(D d -X e -D f ) g -E,

E-(X h -D i -X j ) k -E, and

a combination thereof; where

each E is an endblocking group,

each D is a difunctional siloxane unit of formula (R 1 2 SiO 2/2 ),

each R 1 is independently a monovalent hydrocarbon group or a halogenated monovalent hydrocarbon group,

each X is an organic group,

subscript a has a value of at least 2,

subscript b has a value of at least 2,

subscript c has a value of at least 1,

subscript d has a value of at least 2,

subscript e has a value of at least 2,

subscript f has a value of at least 2,

subscript g has a value of at least 1,

subscript h has a value of at least 2,

subscript i has a value of at least 2,

subscript j has a value of at least 2, and

subscript k has a value of at least 1; and

subscripts a to k have values such that

each block has a number average molecular weight of at least 1,000; and

volume fraction of D units ranges from 0.01 to 0.6.

5. A method comprising:

1) combining ingredients comprising

A) a tri-functional silicate nanoparticle,

B) a silicone-organic block copolymer having a formula selected from

E-(D a -X b ) c -E,

E-(D d -X e -D f ) g -E,

E-(X h -D i -X j ) k -E, and

a combination thereof; where

each E is an endblocking group,

each D is a difunctional siloxane unit of formula (R 1 2 SiO 2/2 ),

each R 1 is independently a monovalent hydrocarbon group, i

each X is an organic group comprising carbon atoms and hydrogen atoms,

with the proviso that X does not include a nitrogen atom,

subscript a has a value of at least 2,

subscript b has a value of at least 2,

subscript c has a value of at least 1,

subscript d has a value of at least 2,

subscript e has a value of at least 2,

subscript f has a value of at least 2,

subscript g has a value of at least 1,

subscript h has a value of at least 2,

subscript i has a value of at least 2,

subscript j has a value of at least 2, and

subscript k has a value of at least 1;

subscripts a to k have values such that

 each block has a number average molecular weight of at least 1,000; and

volume fraction of D units ranges from 0.01 to 0.6; and optionally

C) a solvent, thereby forming a composition;

2) using the composition in an application selected from hot melt adhesives, pressure sensitive adhesives, or reversible elastomers; and optionally

3) removing the solvent; thereby forming a combination

4) annealing, thereby causing the combination to have a different structured morphology from the structured morphology of ingredient B).

6. The method of claim 5 , where step 2) is performed by a method comprising coating a release composition comprising the combination on a web substrate.

7. The method of claim 1 , where the amount of ingredient A) ranges from greater than 0% to 80% of the combination.

8. The method of claim 7 , where the amount of ingredient A) ranges from 5% to 25% of the combination.

9. The method of claim 4 , where each D is independently selected from Me 2 SiO 2/2 units, PhMeSiO 2/2 units, and Ph 2 SiO 2/2 units, where Me represents a methyl group and Ph represents a phenyl group.

10. The method of claim 4 , where each X is independently selected from the group consisting of butyl acrylate, caprolactone, isobutylene, methyl methacrylate, propylene oxide, styrene, and vinyl naphthalene.

11. The method of claim 4 , where each E is independently selected from Me 3 SiO 1/2 units and PhMe 2 SiO 1/2 units, where Me represents a methyl group and Ph represents a phenyl group.

12. The method of claim 4 , where each E is a Me 3 SiO 1/2 unit, each D is a Me 2 SiO 2/2 unit, and each X is styrene, where Me represents a methyl group.

13. The method of claim 1 where the annealing step is performed by heating at a temperature of 50° C. or higher for a time ranging from 1 second to 50 hours.

14. A combination comprising:

A) a tri-functional silicate nanoparticle,

B) a silicone-organic block copolymer having a formula selected from

E-(D a -X b ) c -E,

E-(D d -X e -D f ) g -E,

E-(X h -D i -X j ) k -E, and

a combination thereof; where

each E is an endblocking group,

each D is a difunctional siloxane unit of formula (R 1 2 SiO 2/2 ),

each R 1 is independently a monovalent hydrocarbon group or a halogenated monovalent hydrocarbon group,

each X is an organic group comprising carbon atoms and hydrogen atoms,

with the proviso that X does not include a nitrogen atom,

subscript a has a value of at least 2,

subscript b has a value of at least 2,

subscript c has a value of at least 1,

subscript d has a value of at least 2,

subscript e has a value of at least 2,

subscript f has a value of at least 2,

subscript g has a value of at least 1,

subscript h has a value of at least 2,

subscript i has a value of at least 2,

subscript j has a value of at least 2, and

subscript k has a value of at least 1; and

subscripts a to k have values such that

each block has a number average molecular weight of at least 1,000; and

volume fraction of D units ranges from 0.01 to 0.6,

where the combination has a structured morphology selected from cylindrical, lamellar, and gyroid.

15. The combination of claim 14 , where each D is independently selected from the group consisting of Me 2 SiO 2/2 units, PhMeSiO 2/2 units, and Ph 2 SiO 2/2 units, where Me represents a methyl group and Ph represents a phenyl group.

16. The combination of claim 14 , where each X is independently selected from the group consisting of styrene, methyl methacrylate, isobutylene, butyl acrylate, vinyl naphthalene, propylene oxide, and caprolactone.

17. The combination of claim 14 , where each E is independently selected from Me 3 SiO 1/2 units and PhMe 2 SiO 1/2 units, where Me represents a methyl group and Ph represents a phenyl group.

18. The combination of claim 14 , where each E is a Me 3 SiO 1/2 unit, each D is a Me 2 SiO 2/2 unit, and each X is styrene, where Me represents a methyl group.

19. The combination of claim 14 , where ingredient A) is an MQ resin comprising units of formula R 3 SiO 1/2 , and tetrafunctional (Q) units represented by SiO 4/2 , where each R is independently a monovalent hydrocarbon group.

20. The combination of claim 14 , where the combination is in the form of a thin film on a substrate.

Assignments (1)
CHANGE OF NAME Recorded Feb 27, 2018
From: DOW CORNING CORPORATION
To: DOW SILICONES CORPORATION
Reel/Frame 045460/0278 →