Stamp for ground bonding strap
A system and method forming a ground bonding strap. A length of cable is measured to determine a segment of cable to stamp to form a pair of connectors. The segment is heated. The segment is stamped to form the pair of connectors. The pair of connectors defining an indentation and a pair of receptacles disposed through the cable. The pair of receptacles being each adjacent to and separated by an indentation. The indentations being positioned to allow a user to cut between the pair of connectors to form a ground bonding strap of a length selected by the user.
1. A stamp for a ground bonding strap, the stamp comprising:
a heating element operable to heat a segment of a cable for stamping at intervals of a length of the cable;
a die including a pair of teeth operable to stamp a first side of the segment to form a pair of connectors, the die including a first indentation tooth for forming an indentation separating the pair of connectors;
a punch defining a pair of sockets operable to stamp a second side of the segment to form the pair of connectors, the sockets being operable to receive the teeth as pushed through the cable to form a pair of through holes within the pair of connectors, the punch including a second indentation tooth for forming the indentation separating the pair of connectors; and
a hydraulic press connected to the punch and the die operable to press the punch and the die together at the heated segment of the cable to form the pair of connectors, the stamp forming a mold to shape the pair of connectors and define the indentation and the through holes.
2. The stamp according to claim 1 , further comprising:
a stop around the periphery of the die and the stamp ensuring that the cable is stamped to a predefined depth, and wherein the stop defines the edges of the pair of connectors as stamped.
3. The stamp according to claim 1 , wherein the stamp is formed from a material with a substantially higher melting point than the cable, wherein the cable is a braided cable, and wherein the indentation teeth are triangularly shaped.
4. The stamp according to claim 1 , wherein the heating element heats the segment until the cable becomes malleable.
5. The stamp according to claim 1 , further comprising:
a stop defining a periphery of the stamp to prevent molten material from exiting the stamp.
6. The stamp according to claim 1 , wherein the heating element is at least one of flame-based, weld-based, or electrode-based.
7. The stamp according to claim 1 , wherein the indentation tooth has a shape comprising one of circular, triangular, square, or rectangular, such that the indentation separating the pair of connectors, when formed by the indentation tooth, has corresponding circular, triangular, square, or rectangular shape.
8. The stamp according to claim 1 , wherein the pair of teeth each has a shape comprising one of circular, triangular, square, rectangular, or star, such that the pair of through holes, when formed by the pair of teeth, has corresponding circular, triangular, square, rectangular, or star shape.
9. The stamp according to claim 1 , wherein the die further includes a first pair of transition edges extending from the pair of teeth to a peripheral side edge of the die to form a first transition between each of the pair of connectors and an unstamped portion of the cable, wherein the punch further includes a second pair of transition edges extending from the pair of sockets to a peripheral side edge of the punch to form a second transition between each of the pair of connectors and the unstamped portion of the cable.
10. The stamp according to claim 1 , further comprising:
a plurality of rollers for feeding the cable toward the die and the punch for stamping the first and second sides of the segment; and
at least one of a plurality of electrodes, a plurality of spools, and a plurality of pulleys for managing the cable while the cable is being fed by the plurality of rollers.
11. A method of using a stamp for a ground bonding strap, the method comprising:
providing a ground bonding stamp comprising:
a heating element operable to heat a segment of a cable for stamping at intervals of a length of the cable;
a die including a pair of teeth operable to stamp a first side of the segment to form a pair of connectors, the die including an indentation tooth for forming an indentation separating the pair of connectors;
a punch defining a pair of sockets operable to stamp a second side of the segment to form the pair of connectors, the sockets being operable to receive the teeth as pushed through the cable to form a pair of through holes within the pair of connectors, the punch including the indentation tooth for forming the indentation separating the pair of connectors; and
a hydraulic press connected to the punch and the die operable to press the punch and the die together at the heated segment of the cable to form the pair of connectors;
heating, using the heating element, the segment of the cable; and
stamping, using the hydraulic press connected to the punch and the die, the heated segment of the cable to form the pair of connectors for the segment, to form the indentation separating the pair of connectors, to form the pair of through holes within the pair of connectors, the stamp forming a mold to shape the pair of connectors and define the indentation and the though holes.
12. The method according to claim 11 , wherein the ground bonding stamp further comprises:
a stop around the periphery of the die and the ground bonding stamp ensuring that the cable is stamped to a predefined depth, and wherein the stop defines the edges of the pair of connectors as stamped.
13. The method according to claim 11 , wherein the ground bonding stamp is formed from a material with a substantially higher melting point than the cable, wherein the cable is a braided cable, and wherein the indentation teeth are triangularly shaped.
14. The method according to claim 11 , wherein the heating element heats the segment until the cable becomes malleable.
15. The method according to claim 11 , wherein the ground bonding stamp further comprises:
a stop defining a periphery of the ground bonding stamp to prevent molten material from exiting the ground bonding stamp.
16. The method according to claim 11 , wherein the heating element is at least one of flame-based, weld-based, or electrode-based.
17. The method according to claim 11 , wherein the indentation tooth has a shape comprising one of circular, triangular, square, or rectangular, such that the indentation separating the pair of connectors, when formed by the indentation tooth, has corresponding circular, triangular, square, or rectangular shape.
18. The method according to claim 11 , wherein the pair of teeth each has a shape comprising one of circular, triangular, square, rectangular, or star, such that the pair of through holes, when formed by the pair of teeth, has corresponding circular, triangular, square, rectangular, or star shape.
19. The method according to claim 11 , wherein the die further includes a first pair of transition edges extending from the pair of teeth to a peripheral side edge of the die to form a first transition between each of the pair of connectors and an unstamped portion of the cable, wherein the punch further includes a second pair of transition edges extending from the pair of sockets to a peripheral side edge of the punch to form a second transition between each of the pair of connectors and the unstamped portion of the cable.
20. The method according to claim 11 , wherein the ground bonding stamp further comprises:
a plurality of rollers for feeding the cable toward the die and the punch for stamping the first and second sides of the segment; and
at least one of a plurality of electrodes, a plurality of spools, and a plurality of pulleys for managing the cable while the cable is being fed by the plurality of rollers.