Screen basket vortex breaker for vessel
A vortex breaker fits over an outlet of a vessel. The breaker has a basket disposed on a base with an opening communicating with the vessel's outlet. The basket has a cylindrical sidewall screen with profiled wires arranged around bars that extend from the base. The basket also has a top screen attached to the sidewall screen. The top screen has wires arranged across a plurality of bars. Fluid flow passing through the screens is directed by the profiled wires and the bars. Below the top screen, a baffle plate diverts the fluid flow passing through the top screen to the periphery of the top plate. Inside the basket, a flow modifier has a vanes attached to the base and disposed radially around the base's opening. At least some of the vanes have cross-tees extending from the vane's sides to break the radially directed flow inside the basket.
1. A vortex prevention apparatus, comprising:
a screen basket disposing in a vessel for enclosing an outlet of the vessel, wherein the screen basket comprises:
a base having an opening communicating with the outlet;
a sidewall screen having a plurality of first wires arranged around a plurality of first bars extending from the base, wherein each of the first wires comprises a profiled wire having a wider side exposed outside the basket and having a narrower side welded to the first bars; and
a top screen positioned on the sidewall screen and having a plurality of second wires arranged across a plurality of second bars; and
a flow modifier disposed within the basket adjacent the outlet, the flow modifier at least including a plurality of vanes disposed radially around the outlet, at least some of the vanes having cross-tees extending from sides of the vanes, wherein the flow modifier defines a space between each cross-tee and each adjacent vane, such that the cross tees are not directly connected, wherein at least one of the vanes does not have a cross-tee.
2. The apparatus of claim 1 , wherein each of the vanes comprises:
a first end positioned adjacent the outlet,
a second end positioned adjacent a sidewall of the screen basket,
a first edge affixed to a base of the screen basket, and
a second edge positioned adjacent a top of the screen basket.
3. The apparatus of claim 1 , wherein the vanes comprise first vanes being first planar plates having two planar sides and comprise second vanes being second planar plates having two planar sides and having the cross-tees extending from both planar sides of the second planar plates, the first and second vanes being alternatingly arranged around the outlet.
4. The apparatus of claim 3 , wherein the cross-tees are disposed on the second vanes at a first distance from a sidewall of the screen basket that is less than a second distance from the outlet.
5. The apparatus of claim 3 , wherein the cross-tees extend from both planar sides of the second planar plates by a first distance that is less than half of a second distance between the adjacent first and second vanes.
6. The apparatus of claim 1 , wherein the flow modifier comprises at least one stabilizer affixed to top edges of at least some of the vanes.
7. The apparatus of claim 1 , further comprising a baffle plate disposed between the top screen and the flow modifier, the baffle plate restricting fluid flow passing through the top screen to a peripheral edge of the baffle plate adjacent the sidewall screen.
8. The apparatus of claim 1 , wherein each of the second bars has ends affixed to a surrounding band.
9. The apparatus of claim 8 , wherein the surrounding band is affixed to the sidewall screen.
10. The apparatus of claim 1 , wherein the sidewall screen comprises a plurality of modular panels connected together.
11. A vortex prevention apparatus, comprising:
a screen basket disposing in a vessel for enclosing an outlet of the vessel, wherein the screen basket comprises:
a base having an opening communicating with the outlet;
a sidewall screen having a plurality of first wires arranged around a plurality of first bars extending from the base; and
a top screen positioned on the sidewall screen and having a plurality of second wires arranged across a plurality of second bars; and
a flow modifier disposed within the basket adjacent the outlet, the flow modifier at least including a plurality of vanes disposed radially around the outlet, at least some of the vanes having cross-tees extending from sides of the vanes, wherein the flow modifier defines a space between each cross-tee and each adjacent vane, such that the cross tees are not directly connected, wherein at least one of the vanes does not have a cross-tee.
12. The apparatus of claim 11 , wherein each of the vanes comprises:
a first end positioned adjacent the outlet,
a second end positioned adjacent a sidewall of the screen basket,
a first edge affixed to a base of the screen basket, and
a second edge positioned adjacent a top of the screen basket.
13. The apparatus of claim 11 , wherein the vanes comprise first vanes being first planar plates having two planar sides and comprise second vanes being second planar plates having two planar sides and having the cross-tees extending from both planar sides of the second planar plates, the first and second vanes being alternatingly arranged around the outlet.
14. The apparatus of claim 13 , wherein the cross-tees are disposed on the second vanes at a first distance from a sidewall of the screen basket that is less than a second distance from the outlet.
15. The apparatus of claim 13 , wherein the cross-tees extend from both planar sides of the second planar plates by a first distance that is less than half of a second distance between the adjacent first and second vanes.
16. The apparatus of claim 11 , wherein the flow modifier comprises at least one stabilizer affixed to top edges of at least some of the vanes.
17. The apparatus of claim 11 , wherein the basket comprises:
a base having an opening communicating with the outlet;
a sidewall screen having a plurality of first wires arranged around a plurality of first bars extending from the base; and
a top screen positioned on the sidewall screen and having a plurality of second wires arranged across a plurality of second bars.
18. The apparatus of claim 17 , further comprising a baffle plate disposed between the top screen and the flow modifier, the baffle plate restricting fluid flow passing through the top screen to a peripheral edge of the baffle plate adjacent the sidewall screen.
19. The apparatus of claim 17 , wherein each of the first wires comprises a profiled wire having a wider side exposed outside the basket and having a narrower side welded to the first bars.
20. The apparatus of claim 11 , wherein each of the second bars has ends affixed to a surrounding band.
21. The apparatus of claim 20 , wherein the surrounding band is affixed to the sidewall screen.
22. The apparatus of claim 11 , wherein the sidewall screen comprises a plurality of modular panels connected together.
23. A vessel, comprising:
a shell defining a hollow and having an outlet;
a screen basket disposed in the hollow of the shell and enclosing the outlet, wherein the screen basket comprises:
a base having an opening communicating with the outlet;
a sidewall screen having a plurality of first wires arranged around a plurality of first bars extending from the base, wherein each of the first wires comprises a profiled wire having a wider side exposed outside the basket and having a narrower side welded to the first bars; and
a top screen positioned on the sidewall screen and having a plurality of second wires arranged across a plurality of second bars; and
a flow modifier disposed within the basket, the flow modifier at least including a plurality of vanes disposed radially around the outlet, at least some of the vanes having cross-tees extending from sides of the vanes, wherein the flow modifier defines a space between each cross-tee and each adjacent vane, such that the cross tees are not directly connected, wherein at least one of the vanes does not have a cross-tee.
24. A vessel, comprising:
a shell defining a hollow and having an outlet;
a screen basket disposed in the hollow of the shell and enclosing the outlet, wherein the screen basket comprises:
a base having an opening communicating with the outlet;
a sidewall screen having a plurality of first wires arranged around a plurality of first bars extending from the base; and
a top screen positioned on the sidewall screen and having a plurality of second wires arranged across a plurality of second bars; and
a flow modifier disposed within the basket, the flow modifier at least including a plurality of vanes disposed radially around the outlet, at least some of the vanes having cross-tees extending from sides of the vanes, wherein the flow modifier defines a space between each cross-tee and each adjacent vane, such that the cross tees are not directly connected, wherein at least one of the vanes does not have a cross-tee.
25. The vessel of claim 24 , wherein the sidewall screen comprises a plurality of modular panels connected together.