IP Library Granted Patent US 9,248,769
Granted Patent B2
US 9,248,769 · App. 13/905,388 · Granted Feb 2, 2016

Carpet floor mat having plastic migrating prevention formation, and associated injection mold

Inventors: Robert A. Price (Glencoe, IL); Michael J. Milella, Jr. (Richmond, IL); David A. Reband (Antioch, IL); Karl J. Mazur (Richmond, IL); Robert M. Miller (Chicago, IL)
Assignee: Thermoflex Corporation
B60N3/048B29C45/14065B29C45/14336B29C45/14786B29C45/26B60N3/044B60N3/046B29C2045/14155B29C2045/14934B29L2031/7324Y10T428/23979
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Quick Facts
Patent No.
US 9,248,769
App. No.
13/905,388
Granted
Feb 2, 2016
Kind
B2
Abstract

An injection molded carpet mat includes a flexible base having an upper surface defining a carpet recess, and an opposite lower surface. A carpet sheet is secured in the carpet recess by being integrally formed with the base, and having a napped top surface, a bottom surface and a peripheral edge. The lower base surface having a plurality of spaced ribs supporting the carpet bottom surface adjacent the peripheral edge and defining a track on the lower base surface corresponding to the peripheral edge of the carpet sheet.

Claims (14)

1. An injection molded carpet mat, comprising:

a flexible base having an upper surface defining a carpet recess, and an opposite lower surface;

a carpet sheet secured in said carpet recess by being integrally formed with said base, and having a napped top surface, a bottom surface and a peripheral edge;

said lower base surface having a plurality of spaced ribs supporting said carpet bottom surface adjacent said peripheral edge; said base defining a track corresponding to said peripheral edge of said carpet sheet; and

said upper base surface defines a chamber for accommodating said peripheral edge, a floor of said chamber being defined by adjacent edges of said ribs.

2. The carpet mat of claim 1 , wherein said carpet sheet bottom surface is integrally formed with, and is in contact with a corresponding upper surface of each said rib.

3. The carpet mat of claim 1 , wherein said ribs in vertical cross-section taper towards said peripheral edge.

4. The carpet mat of claim 3 , wherein said peripheral edge of said carpet sheet is angled relative to a main plane defined by said mat, said angle corresponds to said taper of said ribs.

5. The carpet mat of claim 1 , wherein said chamber is defined in part by a perimeter rib configured for obscuring said peripheral carpet sheet edge from view from said upper base surface.

6. The carpet mat of claim 5 , wherein said perimeter rib extends about the entire peripheral edge of said carpet sheet.

7. The carpet mat of claim 5 wherein said perimeter rib extends in a direction generally parallel to a plane defined by said base.

8. The carpet mat of claim 1 , wherein said carpet sheet peripheral edge is discontinuous with an outside edge of said base.

9. The carpet mat of claim 1 further including at least one grommet integrally molded into said base.

10. The carpet mat of claim 1 wherein a top surface of said carpet sheet is flush with said upper surface of said base.

Assignments (4)
SECURITY INTEREST Recorded Sep 29, 2023
From: THERMOFLEX CORP.; RANGER COMPOUNDING LLC; REDJ, INC.; NAMC, INC.; SALEX PRODUCTS INC.
To: PNC BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 065077/0878 →
SECURITY AGREEMENT Recorded Mar 4, 2014
From: THERMOFLEX CORP.
To: PNC BANK, NATIONAL ASSOCIATION
Reel/Frame 032386/0131 →
CORRECTIVE ASSIGNMENT TO CORRECT THE THE ASSIGNEE PREVIOUSLY RECORDED ON REEL 030550 FRAME 0278. ASSIGNOR(S) HEREBY CONFIRMS THE THE ASSIGNEE SHOULD BE CHANGED FROM "THERMOFLEX CORPORATION" TO "THERMOFLEX CORP.". Recorded Feb 6, 2014
From: PRICE, ROBERT A.; MILELLA, MICHAEL J., JR.; REBAND, DAVID A.; MAZUR, KARL J.; MILLER, ROBERT M.
To: THERMOFLEX CORP.
Reel/Frame 032166/0473 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 5, 2013
From: PRICE, ROBERT A.; MILELLA, MICHAEL J., JR.; REBAND, DAVID A.; MAZUR, KARL J.; MILLER, ROBERT M.
To: THERMOFLEX CORPORATION
Reel/Frame 030550/0278 →
Continuity (2)
Continuation In Part 12850931 · Aug 5, 2010
Related Publication 20130260083A1 · Oct 3, 2013