IP Library › Granted Patent US 9,127,134
Granted Patent B2
US 9,127,134 · App. 13/907,048 · Granted Sep 8, 2015

Method for curing resin with ultrasound

Inventors: Norman R. Byrd (Villa Park, CA); Masood A. Zaidi (Renton, WA); John A. Petty (Huntington Beach, CA)
Assignee: THE BOEING COMPANY
C08J3/28B01J3/006B01J19/10B29C2791/006B29C2791/008
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Quick Facts
Patent No.
US 9,127,134
App. No.
13/907,048
Granted
Sep 8, 2015
Kind
B2
Abstract

A method for curing a resin includes the steps of placing the resin into a reaction vessel, drawing a vacuum in the reaction vessel, positioning the reaction vessel in a gaseous coupling fluid, and applying ultrasonic energy to the coupling fluid.

Claims (23)

1. A method for processing resin, comprising:

acoustically coupling resin to a source of ultrasonic energy;

disposing the resin in a gaseous coupling fluid; and

applying ultrasonic energy to the resin at ambient temperature and atmospheric pressure.

2. The method of claim 1 wherein the gaseous coupling fluid includes ambient air.

3. The method of claim 1 wherein said coupling further comprises coupling resin including a substrate to the source of ultrasonic energy, said applying further comprising applying the ultrasonic energy to form composite material from the resin.

4. The method of claim 3 further comprising prior to said applying:

disposing the resin in a reaction vessel with a mold; and

drawing a vacuum in the reaction vessel to urge the resin into the mold.

5. The method of claim 1 further comprising facilitating curing of the resin.

6. The method of claim 5 wherein said coupling further comprises coupling resin including a catalyst to the source of ultrasonic energy.

7. Apparatus for curing resin, comprising:

a vessel holding a gaseous coupling fluid at ambient temperature and atmospheric pressure; and

a source of ultrasonic energy disposed in the gaseous coupling fluid to acoustically couple the resin with the source of ultrasonic energy.

8. The apparatus of claim 7 further comprising a reaction vessel receiving resin therein and transmitting ultrasonic energy from the gaseous coupling fluid to the resin.

9. The apparatus of claim 8 further comprising a mold positionable in the reaction vessel to urge the resin into the mold if the reaction vessel is subjected to a vacuum.

10. A method for processing resin, comprising:

acoustically coupling resin to a source of ultrasonic energy, wherein said coupling further comprises coupling resin including a substrate to the source of ultrasonic energy;

disposing the resin in a gaseous coupling fluid;

applying ultrasonic energy to the resin at ambient temperature and pressure, wherein said applying further includes applying the ultrasonic energy to form composite material from the resin; and

prior to said applying:

disposing the resin in a reaction vessel with a mold; and

drawing a vacuum in the reaction vessel to urge the resin into the mold.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 11, 2013
From: BYRD, NORMAN R.; ZAIDI, MASOOD A.; PETTY, JOHN A.
To: THE BOEING COMPANY
Reel/Frame 031183/0105 →
Continuity (3)
Division 13284330 · Oct 28, 2011
Continuation 12411076 · Mar 25, 2009
Related Publication 20130264189A1 · Oct 10, 2013