IP Library Granted Patent US 9,184,468
Granted Patent B2
US 9,184,468 · App. 13/910,105 · Granted Nov 10, 2015

Combinations of fluorinated solvents with imide salts or methide salts for electrolytes

Inventors: Konstantin Tikhonov (Pleasanton, CA); Ka Ki Yip (San Leandro, CA); Tzu-Yuan Lin (San Jose, CA); Norman Lei (San Francisco, CA); Guillermo Guerrero-Zavala (San Jose, CA); Kristie W. Kwong (San Francisco, CA)
Assignee: A123 Systems LLC
H01M10/0569H01M10/052H01M10/0525H01M10/0567H01M10/0568H01M2300/0034H01M2300/0037Y02E60/122
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Quick Facts
Patent No.
US 9,184,468
App. No.
13/910,105
Granted
Nov 10, 2015
Kind
B2
Abstract

Provided are electrochemical cells and electrolytes used to build such cells. The electrolytes include imide salts and/or methide salts as well as fluorinated solvents capable of maintaining single phase solutions at between about −30° C. to about 80° C. The fluorinated solvents, such as fluorinated carbonates, fluorinated esters, and fluorinated esters, are less flammable than their non-fluorinated counterparts and improve safety characteristics of cells containing these solvents. The amount of fluorinated solvents in electrolytes may be between about 30% and 80% by weight not accounting weight of the salts. Linear and cyclic imide salts, such as LiN(SO 2 CF 2 CF 3 ) 2 , and LiN(SO 2 CF 3 ) 2 , as well as methide salts, such as LiC(SO 2 CF 3 ) 3 and LiC(SO 2 CF 2 CF 3 ) 3 , may be used in these electrolytes. Fluorinated alkyl groups enhance solubility of these salts in the fluorinated solvents. In some embodiments, the electrolyte may also include a flame retardant, such as a phosphazene, and/or one or more ionic liquids.

Claims (37)

1. An electrolyte for use in an electrochemical cell, the electrolyte comprising:

an electrolyte salt including an imide or methide having at least one fluorinated alkyl group of 1 to 8 carbon atoms; and

a non-fluorinated carboxylic acid ester wherein the non-fluorinated carboxylic acid ester is selected from a group consisting of methyl acetate, ethyl acetate, methyl propionate, ethyl propionate, methyl butyrate, and ethyl butyrate, and a fluorinated solvent selected from a group consisting of 1-methoxyheptafluoropropane, methyl nonafluorobutyl ether, ethyl nonafluorobutyl ether, 1,1,1,2,2,3,4,5,5,5-decafluoro-3-methoxy-4-(trifluoromethyl)-pentane, 3-ethoxy-1,1,1,2,3,4,4,5,5,6,6,6-dodecafluoro-2-trifluoromethyl-hexane, and 1,1,1,2,3,3-hexafluoro-4-(1,1,2,3,3,3-hexafluoropropoxy)-pentane, the fluorinated solvent being over 30% by weight of the electrolyte excluding the electrolyte salt;

wherein the electrolyte is a one-phase solution at a temperature of about −30° C.

2. The electrolyte according to claim 1 , wherein the fluorinated solvent comprises 1,1,1,2,3,3-hexafluoro-4-(1,1,2,3,3,3-hexafluoropropoxy)-pentane.

3. The electrolyte according to claim 1 , wherein the electrolyte salt comprises one of LiC(SO 2 CF 3 ) 3 or LiC(SO 2 CF 2 CF 3 ) 3 .

4. The electrolyte according to claim 1 , wherein the electrolyte salt comprises LiC(SO 2 CF 2 CF 3 ) 3 .

5. The electrolyte according to claim 1 , wherein the fluorinated solvent is between 50% and 75% by weight of the electrolyte excluding the electrolyte salt.

6. The electrolyte according to claim 1 , wherein the electrolyte salt is a first electrolyte salt, wherein the electrolyte further includes a second electrolyte salt different from the first electrolyte salt, and wherein the second electrolyte salt has a lower concentration than the first electrolyte salt.

7. The electrolyte according to claim 6 , wherein the second electrolyte salt has a concentration less than 0.5 M.

8. The electrolyte according to claim 6 , wherein the second electrolyte salt comprises LiPF 6 , LiBF 4 , or a fluoroalkyl-substituted LiPF 6 having a general structure LiPF x R 1-x , where x is from 1 to 5 and at least one R is a fluorinated alkyl group of 1 to 8 carbon atoms, or a fluoroalkyl-substituted LiBF 4 having a general structure LiBF x R 1-x , where x is from 1 to 4 and at least one R is a fluorinated alkyl group of 1 to 8 carbon atoms.

9. The electrolyte according to claim 1 , further comprising a flame-retardant additive at a concentration ranging from about 1% to about 10% by weight of the electrolyte.

10. The electrolyte according to claim 9 , wherein the flame-retardant additive comprises one or more of a phosphate, phosphite, phosphine, and phosphazene.

11. The electrolyte according to claim 9 , wherein the flame-retardant additive comprises P 3 N 3 F x (OR) 6-x such that R is an aryl group or an alkyl group of 1 to 12 carbon atoms, and x is from 1 to 6.

12. The electrolyte according to claim 9 , wherein the flame-retardant additive comprises a cyclic phosphazene.

13. The electrolyte according to claim 1 , further comprising an ionic liquid at 1 to 25% by weight of the electrolyte.

14. The electrolyte according to claim 13 , wherein the ionic liquid comprises one or more of a pyridinium, piperidinium, imidazolium, and phosphonium cations.

15. An electrolyte for use in an electrochemical cell, the electrolyte comprising:

an electrolyte salt including an imide or methide having at least one fluorinated alkyl group of 1 to 8 carbon atoms present at a concentration between 0.6 M and about 2 M;

3-ethoxy-1,1,1,2,3,4,4,5,5,6,6,6-dodecafluoro-2-trifluoromethyl-hexane at 60% to 80% by weight of the electrolyte excluding the electrolyte salt;

ethyl butyrate or ethyl propionate at 10% to 30% by weight excluding the electrolyte salt; and

a cyclic phosphazene at a concentration of 5% to 15% by weight excluding the electrolyte salt,

wherein the electrolyte is a one-phase solution at a temperature of about −30° C.

16. An electrochemical cell comprising:

a positive electrode;

a negative electrode;

an electrolyte providing ionic exchange between the positive electrode and negative electrode and comprising:

an electrolyte salt including an imide or methide having at least one fluorinated alkyl group of 1 to 8 carbon atoms; a non-fluorinated carboxylic acid ester wherein the non-fluorinated carboxylic acid ester is selected from a group consisting of methyl acetate, ethyl acetate, methyl propionate, ethyl propionate, methyl butyrate, and ethyl butyrate;

and a fluorinated solvent selected from a group consisting of 1-methoxyheptafluoropropane, methyl nonafluorobutyl ether, ethyl nonafluorobutyl ether, 1,1,1,2,2,3,4,5,5,5-decafluoro-3-methoxy-4-(trifluoromethyl)-pentane, 3-ethoxy-1,1,1,2,3,4,4,5,5,6,6,6-dodecafluoro-2-trifluoromethyl-hexane, and 1,1,1,2,3,3-hexafluoro-4-(1,1,2,3,3,3-hexafluoropropoxy)-pentane, the fluorinated solvent being over 30% by weight of the electrolyte excluding the electrolyte salt;

wherein the electrolyte is a one-phase solution at a temperature of about −30° C.

17. The electrolyte according to claim 1 , wherein the non-fluorinated carboxylic acid ester is selected from a group consisting of methyl butyrate and ethyl butyrate.

18. The electrolyte according to claim 1 , wherein the fluorinated solvent mixture further includes one or more non-fluorinated cyclic carbonate esters.

19. The electrolyte according to claim 18 wherein the electrolyte includes 10% or less non-fluorinated cyclic carbonate ester by weight, excluding the electrolyte salt.

20. The electrolyte according to claim 18 wherein the electrolyte includes about 7% non-fluorinated cyclic carbonate ester by weight, excluding the electrolyte salt.

21. The electrolyte according to claim 18 wherein the electrolyte includes about 5% non-fluorinated cyclic carbonate ester by weight, excluding the electrolyte salt.

22. The electrolyte according to claim 1 wherein the electrolyte includes substantially no non-fluorinated cyclic carbonate ester.

23. The electrolyte according to claim 1 wherein the fluorinated solvent is 1,1,1,2,3-hexafluoro-4-(1,1,2,3,3,3-hexafluoropropoxy)pentane.

Assignments (7)
CONFIRMATORY LICENSE Recorded Mar 21, 2018
From: LEYDEN ENERGY, INC.
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 045675/0947 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 18, 2014
From: LEYDEN ENERGY, INC.
To: LEYDEN ENERGY (ASSIGNMENT FOR THE BENEFIT OF CREDITORS), LLC
Reel/Frame 033126/0111 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 18, 2014
From: LEYDEN ENERGY (ASSIGNMENT FOR THE BENEFIT OF CREDITORS), LLC
To: A123 SYSTEMS LLC
Reel/Frame 033126/0461 →
RELEASE OF SECURITY INTEREST Recorded Jun 12, 2014
From: SILICON VALLEY BANK
To: LEYDEN ENERGY, INC.
Reel/Frame 033136/0209 →
SECURITY AGREEMENT Recorded Jul 10, 2013
From: LEYDEN ENERGY, INC.
To: SILICON VALLEY BANK
Reel/Frame 030783/0356 →
SECURITY AGREEMENT Recorded Jul 10, 2013
From: LEYDEN ENERGY, INC.
To: SILICON VALLEY BANK
Reel/Frame 030783/0427 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 5, 2013
From: TIKHONOV, KONSTANTIN; YIP, KA KI; LIN, TZU-YUAN; LEI, NORMAN; GUERRERO-ZAVALA, GUILLERMO; KWONG, KRISTIE W.
To: LEYDEN ENERGY, INC.
Reel/Frame 030547/0988 →
Continuity (2)
Provisional Application 61690155 · Jun 19, 2012
Related Publication 20130337340A1 · Dec 19, 2013