Methods and apparatus for nanolapping
A lapping system for lapping portions of a workpiece. The lapping system includes, a lap that is defined by a surface. Portions of the surface are a lapping surface. The lapping surface has a coating that enhances material removal from a workpiece in a lapping process. The lapping system further includes, a scanning probe microscope having a tip and a substrate. The scanning probe microscope controls lapping motion of the lap and workpiece.
1 . A lapping system for lapping portions of a workpiece, the system comprising:
a lap being defined by a surface, wherein portions of the surface are a lapping surface; and wherein the lapping surface has a coating; wherein the coating enhances material removal from a workpiece in a lapping process; and
a scanning probe microscope having a tip and a substrate;
wherein the scanning probe microscope controls lapping motion of the lap and workpiece.
2 . The lapping system of claim 1 wherein the lap is the tip and the workpiece is the substrate.
3 . The lapping system of claim 1 wherein the lap is the substrate and the workpiece is the tip.
4 - 17 . (canceled)
18 . A lap having a lapping surface for lapping portions of a workpiece, the lap comprising:
a plurality of lap segments, wherein each lap segment has a lapping surface; and wherein the lapping surfaces of the lap segments are oriented to form the lapping surface of the lap.
19 - 21 . (canceled)
22 . The lap of claim 20 wherein the lapping surface of the lap is a track having a polygonal shape; and
the track is bounded by a space defined by a cube having edge dimensions of about 200 μm or less.
23 . A method of fabricating a lap, the method comprising:
cutting a silicon wafer along the 110 crystallographic plane;
etching a track of a first shape in the silicon wafer, the track has a first sidewall, a second sidewall, and a bottom surface, the first and second of sidewalls being approximately perpendicular to a top surface of the silicon wafer;
cutting the silicon wafer in a plurality of pieces; and
arranging the plurality of pieces to form the lap;
wherein the lap has another track having second shape; and
the other track is a lapping surface
24 . The method of claim 23 wherein the other track is bounded by a space defined by a cube having edge dimensions of about 200 μm or less.
25 - 27 . (canceled)
28 . A lap having a lapping surface for imparting shape onto portions of a workpiece, the lap comprising:
a body; and
a set of surface portions bounding the body;
wherein the lapping surface is comprised of a subset of the surface portions; and
the lapping surface is bounded by a space defined by a space defined by a cube having edge dimensions of about 200 μm or less.
29 . The lap of claim 28 and further comprising at least another lapping surface comprised of a another subset of the surface portions;
wherein the other lapping surface is bounded by a space defined by a cube having edge dimensions of about 200 μm or less.
30 . The lap of claim 29 wherein the lapping surface forms a first track and the other lapping surfaces forms a second track.
31 - 86 . (canceled)
87 . A lapping method for lapping portions of a workpiece, the method comprising:
controlling movement of the workpiece and a first lap relative to each other with a scanning probe microscope;
controlling movement of the workpiece and a second lap relative to each other with a scanning probe microscope;
lapping the workpiece into a first shape with the first lap; and
lapping the workpiece into a second shape with the second lap.
88 - 122 . (canceled)