IP Library Granted Patent US 10,384,527
Granted Patent B2
US 10,384,527 · App. 13/914,295 · Granted Aug 20, 2019

Four wheel drive powertrain configurations for two-motor, two-clutch hybrid electric vehicles

Inventors: Andrew Frank (Davis, CA); Chan-Chiao Lin (Dixon, CA); Patrick Kaufman (Dixon, CA); Julio Razo (Dixon, CA)
Assignee: Cummins Electrified Power NA Inc.
B60K6/442B60K6/52B60W20/20B60W2720/403Y02T10/6234Y02T10/6265Y02T10/6269Y02T90/14Y10S903/946Y10T477/26
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Quick Facts
Patent No.
US 10,384,527
App. No.
13/914,295
Granted
Aug 20, 2019
Kind
B2
Abstract

Four Wheel Drive (4WD) powertrain configurations for hybrid electric vehicles (HEV) and plug-in hybrid electric vehicles (PHEV) are disclosed herein. One powertrain comprises: a prime mover; an electric motor-generator, said electric motor-generator mechanically coupled to said prime mover via a first clutch; an electric motor, said electric motor mechanically coupled to said electric motor-generator via a second clutch; a battery, said battery electrically coupled to said electric motor-generator and said electric motor, said battery capable of supplying electrical energy to said electric motor-generator and said electric motor; and a controller, said controller capable of supplying control signals to said prime mover, said first clutch, said electric motor-generator, said second clutch and said electric motor such that said controller is capable of dynamically affecting a plurality of operating modes; wherein further said plurality of operating modes comprises one of a group, said group comprising: all electric mode, series mode, series-parallel mode and parallel mode.

Claims (25)

1. A four-wheel powertrain for Hybrid Electric Vehicle (HEV) vehicles, said powertrain comprising:

a first driveshaft, said first driveshaft adapted to be mechanically coupled to a first axle;

a housing;

a first clutch and a second clutch, the first clutch and the second clutch positioned in the housing;

a prime mover, the prime mover mechanically connectable directly to the first clutch;

a first electric motor-generator positioned in the housing, said first electric motor-generator mechanically coupled directly to said prime mover via the first clutch and directly to said first driveshaft via the second clutch;

a second electric motor-generator, said second electric motor-generator adapted to be mechanically coupled to a second axle;

wherein the first and the second electric motor-generators are independently operatable as traction motor-generators;

and

a controller, said controller capable of supplying control signals to said prime mover, said first clutch, said first electric motor-generator, said second clutch and said second electric motor-generator such that said controller is capable of dynamically affecting a plurality of operating modes.

2. The powertrain of claim 1 wherein said HEV vehicle is one of a group, said group comprising: a hybrid electric vehicle and a plug-in hybrid electric vehicle.

3. The powertrain of claim 2 wherein said plurality of operating modes comprises one of a group, said group comprising: all electric mode, high-torque electric mode, series mode, high regeneration mode, series-parallel mode, conventional driving mode and parallel mode.

4. The powertrain of claim 2 wherein said HEV vehicle further comprises an external charger.

5. The powertrain of claim 2 wherein said HEV vehicle further comprises a battery management system.

6. The powertrain of claim 2 , wherein said second electric motor-generator comprises:

a first motor, said first motor mechanically coupled to a first wheel on said second axle; and

a second motor, said second motor mechanically coupled to a second wheel on said second axle.

7. The powertrain of claim 1 , wherein said second electric motor-generator is mechanically mated to said housing via said bulkhead.

8. The powertrain of claim 7 , wherein said second electric motor-generator is mechanically connected to a second driveshaft, and said second driveshaft is mechanically connected to said second axle.

9. The powertrain of claim 8 wherein said second driveshaft is mechanically connected to a differential, said differential is mechanically connected to said second axle.

10. The powertrain of claim 7 wherein said HEV vehicle comprises a multi-axle vehicle, said multi-axle vehicle comprises 3 or more axles.

11. The powertrain of claim 1 , further comprising the first axle and a first differential driving the first axle, wherein the first electric motor-generator is connected to the first differential by the first driveshaft without a reduction mechanism therebetween driving the first differential.

12. The powertrain of claim 11 , wherein the second electric motor-generator is mechanically connected to a second driveshaft, further comprising gearing connected to the second electric motor-generator and driving the second driveshaft.

13. The powertrain of claim 1 , further comprising the first axle and a first differential driving the first axle, wherein the first electric motor-generator is connected to the first differential by the first driveshaft.

14. The powertrain of claim 1 , wherein the second electric motor-generator is positioned in the housing.

Assignments (2)
MERGER Recorded Oct 1, 2018
From: EFFICIENT DRIVETRAINS, INC.
To: CUMMINS ELECTRIFIED POWER NA INC.
Reel/Frame 047017/0119 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 10, 2013
From: FRANK, ANDREW; LIN, CHAN-CHIAO; KAUFMAN, PATRICK; RAZO, JULIO
To: EFFICIENT DRIVETRAINS, INC.
Reel/Frame 030581/0334 →
Continuity (3)
Continuation In Part 13762731 · Feb 8, 2013
Continuation In Part 13762860 · Feb 8, 2013
Related Publication 20140228167A1 · Aug 14, 2014
Cited By (2)
US 12,503,096 US 12,673,543