Horizontal mixer
A system ( 10 ) for recycling asphalt shingle scrap. There is a cold process, hot process, and a separation process. In the hot process, all of the components are ground except for the course surface granules. In the cold process, a type of grind is formed that is the same as the hot process except it is a dry powder. A horizontal mixer ( 20 ) can be used either hot or cold. The hot process and cold process can be run in combination with one another or independently. The component separation process uses a screen or the like ( 34 ) to separate the cold process material into surface granules, filled asphalt coating, and saturated felt component, while a magnet ( 38 ) may be used to help separate nails and other metal objects from the mixture.
1. An asphalt shingle recycling system comprising:
a horizontal mixer including both a horizontal mixer heating means and a horizontal mixer cooling means, said horizontal mixer comprising a horizontal cylinder shaped body having an interior region and configured for processing asphalt based roofing shingle components having surface granules, said horizontal mixer including:
a horizontally oriented ribbon blender disposed in said interior region and affixed to a horizontal, motor driven shaft; and
a plurality of high speed choppers, each of said plurality of high speed choppers including a motor coupled to a shaft to which is attached a “T” shaped head, said “T” shaped head of each of said plurality of high speed choppers disposed in said interior region of said horizontal mixer and having a flat impacting surface and a sharpened edge;
said horizontal mixer heating means disposed on an exterior surface of said horizontal cylinder shaped body, said horizontal mixer heating means configured for heating a plurality of asphalt based shingle components disposed in said interior region of said horizontal mixer at an elevated temperature of at least 140 F, and in cooperation with said horizontally oriented ribbon blender and said plurality of high speed choppers, for providing a hot asphalt based slurry from hot processed asphalt shingles; and
said horizontal mixer cooling means disposed on said exterior surface of said horizontal cylinder shaped body, said horizontal mixer cooling means configured for cooling a plurality of asphalt based shingle components disposed in said interior region of said horizontal mixer at a temperature below ambient temperature, and in cooperation with said horizontally oriented ribbon blender and said plurality of high speed choppers, for providing a dry asphalt based powder and roofing shingle granules.
2. The horizontal mixer of claim 1 , wherein said high speed choppers rotate at 3000 RPMs.
3. The horizontal mixer of claim 1 , further including a component separation processing system, configured for separating the dry powder material of the cold processing system into surface granules, filled asphalt coating and a saturated felt component.
4. The horizontal mixer of claim 1 , wherein said hot asphalt slurry is provided to a further processing device configured for accepting the hot slurry for further processing.