Hybrid tank wall for high performance crash resistant tanks
Embodiments of the present invention relate generally to reinforcement materials for use in reinforcing flexible tank walls, and particularly to hybrid textiles and weaving patterns that have been found particularly useful with such hybrid textiles.
1. A flexible tank having a tank wall comprising a hybrid textile made of fibers of two different yarn types, the hybrid textile comprising:
a. a first yarn type comprising a yarn that has a traction modulus above about 30GPa or tenacity above about 90 cN/Tex or both; and
b. a second yarn type comprising a yarn that has a breaking elongation above about 10% or tenacity between about 10-90 cN/Tex or both,
wherein the hybrid textile comprises a higher level of crimp for the yarn of the first type and a lower level of crimp for the yarn of the second type, wherein the hybrid textile is used to form the flexible tank wall.
2. The flexible tank of claim 1 , wherein the first yarn type comprises carbon fibers.
3. The flexible tank of claim 1 , wherein the first yarn type comprises high performance polyethylene fibers.
4. The flexible tank of claim 1 , wherein the first yarn type comprises para-aramide fibers.
5. The flexible tank of claim 1 , wherein the first yarn type comprises glass fibers.
6. The flexible tank of claim 1 , wherein the second yarn type comprises meta-aramides fibers.
7. The flexible tank of claim 1 , wherein the second yarn type comprises polyamides high tenacity fibers.
8. The flexible tank of claim 1 , wherein the second yarn type comprises polyester high tenacity fibers.
9. The flexible tank of claim 1 , wherein the second yarn type comprises polypropylene high tenacity fibers.
10. The flexible tank of claim 1 , wherein the first yarn type and the second yarn type are twisted together to create a hybrid composite yarn.
11. The flexible tank of claim 1 , wherein a plurality of hybrid composite yarns are twisted together to create a multi-layer hybrid yarn.
12. The flexible tank of claim 1 , wherein the first yarn type comprises a para-aramide and the second yarn type comprises a polyamide.
13. The flexible tank of claim 1 , wherein the hybrid textile is highly puncture resistant and highly crash/impact resistant.
14. The flexible tank of claim 1 , wherein the textile is formed as a 2D, 3-D textile interlock, velvet, or multi-layer sewing structure for tank wall design.
15. The flexible tank of claim 1 , wherein the first yarn type comprises from about 5 to about 95% of the textile and wherein the second yarn type comprises from about 5 to about 95% of the textile.
16. The flexible tank of claim 1 , wherein the flexible tank comprises a crash resistant tank wall for liquid or gas transportation or storage.
17. The flexible tank of claim 1 , wherein the first yarn type comprises a para-aramide yarn that is a pre-activated yarn comprising Twaron® 1014/1015 or Technora® T202.
18. The flexible tank of claim 1 , wherein the second yarn type comprises Pa 6.6 HT, Pa 6 HT or Pa 4.6 HT.
19. The hybrid textile of claim 1 , wherein the first yarn type comprises a para-aramide yarn that is a pre-activated yarn comprising Twaron® 1014/1015 or Technora® T202, and wherein the second yarn type comprises a polyamide yarn comprising nylon Pa 6.6 HT, Pa 6 HT, Pa 4.6 HT, or a polyester HT yarn.
20. The flexible tank of claim 1 , wherein the first yarn type and the second yarn type are woven with a weaving pattern, wherein the weaving pattern comprises a higher level of crimp for the first yarn type and a lower level of crimp for the second yarn type.
21. The hybrid textile of claim 1 , wherein the weaving pattern comprises the following pattern, wherein “K” represents the first yarn type and “P” represents the second yarn type:
1
2
3
4
5
6
7
8
9
10
11
12
1
2
K
K
P
P
P
P
K
K
P
P
P
P
K
K
1
K
X
X
X
X
X
X
X
2
K
X
X
X
X
X
X
X
3
P
X
X
X
X
X
X
X
4
P
X
X
X
X
X
X
X
5
P
X
X
X
X
X
X
X
6
P
X
X
X
X
X
X
X
7
K
X
X
X
X
X
X
X
8
K
X
X
X
X
X
X
X
9
P
X
X
X
X
X
X
X
10
P
X
X
X
X
X
X
X
11
P
X
X
X
X
X
X
X
12
P
X
X
X
X
X
X
X
1
K
X
X
X
X
X
X
X
2
K
X
X
X
X
X
X
X.
22. The hybrid textile of claim 1 , wherein the weaving pattern comprises the following pattern, wherein “K” represents the first yarn type and “P” represents the second yarn type:
1
2
3
4
5
6
7
8
9
10
11
12
1
2
K
K
P
P
P
P
K
K
P
P
P
P
K
K
1
K
X
X
X
X
X
X
X
X
2
K
X
X
X
X
X
X
X
X
3
P
X
X
X
X
X
X
4
P
X
X
X
X
X
X
5
P
X
X
X
X
X
X
X
X
6
P
X
X
X
X
X
X
X
X
7
K
X
X
X
X
X
X
8
K
X
X
X
X
X
X
9
P
X
X
X
X
X
X
X
X
10
P
X
X
X
X
X
X
X
X
11
P
X
X
X
X
X
X
12
P
X
X
X
X
X
X
1
K
X
X
X
X
X
X
X
X
2
K
X
X
X
X
X
X
X
X.