Transmission device
An improved transmission is provided including a splitter shaft having a concentric cavity defined in a distal end thereof and an outer wall surrounding the cavity. The outer wall has an increased thickness in order to reduce failure and fracturing in the outer wall area. A bearing hub adapted for supporting a larger bearing is also provided. The improved transmission may include a system for utilizing existing lubrication lines in order to lubricate a center section of the transmission. The components of the present invention may be provided as part of a kit for retrofitting an existing transmission in order to reduce failures and increase lifespan.
1. A method for retrofitting a transmission, said method comprising the steps of:
replacing an existing splitter shaft with a retrofit splitter shaft having a wall thickness that is greater than a wall thickness of said existing splitter shaft;
replacing an existing main bearing with a retrofit main bearing having an outside diameter that is greater than an outside diameter of said existing main bearing; and
replacing an existing main bearing hub with a retrofit main bearing hub having a flange with an inner diameter that is greater than an inner diameter of a flange of said existing main bearing hub.
2. The method of claim 1 further comprising the step of machining an existing orifice of a dividing wall of a housing of said transmission in order to accommodate said flange of said retrofit main bearing hub.
3. The method of claim 1 further comprising the step of placing a sleeve around a hub of a splitter ring gear in order to accommodate an inner diameter of said retrofit main bearing that is larger than an inner diameter of said existing main bearing.
4. The method of claim 1 further comprising the step of machining a hub of a splitter ring gear in order to accommodate an inner diameter of said retrofit main bearing that is smaller than an inner diameter of said existing main bearing.
5. The method of claim 1 wherein said retrofit splitter shaft has a cavity defined in a distal end of said retrofit splitter shaft, said cavity has a diameter, said wall having said thickness greater than said wall thickness of said existing splitter shaft being an outer wall, said outer wall extending around said cavity, said retrofit splitter shaft at said distal end has an outer diameter.
6. The method of claim 5 wherein said outer wall has a radial thickness of from about 0.5 inches to about 0.75 inches.
7. The method of claim 5 wherein a ratio of said retrofit splitter shaft outer diameter to said cavity diameter is from 1.5 to 2.5.
8. The method of claim 5 wherein said retrofit splitter shaft outer diameter is from 2.25 to 2.75 inches and said cavity diameter is from 1.0 to 1.5 inches.
9. The method of claim 5 wherein said transmission prior to retrofit has a main shaft with a pilot member, said method further comprising inserting said pilot member into said cavity.
10. The method of claim 9 wherein said ratio of an outer diameter of said pilot member to said cavity diameter is from 0.7 to 0.85.
11. The method of claim 1 wherein said inner diameter of said flange of said retrofit main bearing hub is about 5.5 inches and said inner diameter of said flange of said existing bearing hub is 5.1 inches.
12. The method of claim 1 further comprising:
locating an existing lubrication line that runs adjacent a center section of said transmission;
inserting a threaded connection into said lubrication line;
attaching a tube onto said threaded connection;
running said tube to a location adjacent components within said center section; and
attaching a spray orifice to a terminal end of said tube.