Portable hospital cleaning apparatus
The present inventions are directed to portable cleaning apparatuses adapted for use on mobile cleaning carts useable, for example, for cleaning hospital rooms. Each apparatus comprises a pre-filter module, a vacuum source module, and a secondary filter module, releasably securable to one another, the entire apparatus being configured provide high efficiency cleaning at low noise levels.
1. A portable cleaning apparatus adapted for use on a mobile cleaning cart, said apparatus comprising
(a) a vacuum source module comprising a vacuum power unit positioned within an air leak-resistant vacuum source module housing, said vacuum source module housing having an inlet portal and an outlet portal;
(b) a pre-filter module comprising a primary particle container positioned within an air-leak-resistant pre-filter module housing, said pre-filter module housing having a debris intake port and an outlet port, said primary particle container being releasably attached to the debris intake port, and said outlet port of the pre-filter module housing being disposed in fluid communication with the inlet portal of the vacuum source module;
(c) a secondary filter module comprising a secondary filter positioned within an air-leak-resistant secondary filter module housing having an inlet aperture and an outlet aperture, the inlet aperture of said secondary filter module housing being disposed in fluid communication with the outlet portal of said vacuum source module housing so that air is directed to flow from the outlet portal of the vacuum generator housing through the inlet aperture of the secondary filter housing;
said apparatus, being configured to provide a filtering airflow path, such that an air stream entraining debris, dust and contaminants is directed sequentially through the debris intake port, the primary particle container, the outlet port of the pre-filter module, the inlet and outlet portals of the vacuum source module housing, and the inlet and outlet apertures of the secondary filter module housing; and
the apparatus, when energized, providing an A-weighted sound power level of less than about 75 dB, when measured at a distance of 6 feet using a methodology described in ASTM F1334-12.
2. The apparatus of claim 1 , wherein the vacuum source module and the pre-filter module are arranged spatially in a vertical orientation with respect to one another.
3. The apparatus of claim 2 , wherein the vacuum source module is positioned on top of the pre-filter module.
4. The apparatus of claim 2 , wherein the secondary filter module is positioned to be adjacent to either one or both of the vacuum source module and the pre-filter module.
5. The apparatus of claim 1 , wherein the vacuum power unit comprises:
at least one high suction motor, including an armature and fan assembly, said motor mounted within the vacuum source module housing and configured to:
(a) draw air, from within the vacuum source module, through the at least one motor and armature; and
(b) exhaust through a motor exhaust horn, said motor exhaust horn configured to direct noise and airflow through the vacuum source module housing outlet portal.
6. The apparatus of claim 1 , wherein the primary particle container is an air-permeable bag.
7. The apparatus of claim 1 , wherein the pre-filter module further comprises at least one thermal and/or acoustic baffle.
8. The apparatus of claim 1 , wherein the pre-filter module further comprises a porous spacer positioned adjacent to the outlet port of the pre-filter module.
9. The apparatus of claim 8 , wherein the porous spacer is a foamed mesh plastic disk.
10. The apparatus of claim 1 , further comprising:
(a) a first gasket interposed between the outlet port of the pre-filter module and the inlet portal of the vacuum source module, said first gasket forming a leak-resistant seal between the pre-filter and vacuum source modules; and
(b) a second gasket interposed between the outlet portal of the vacuum source module and the inlet aperture of the secondary filter module, said second gasket forming a leak-resistant seal between the vacuum source and secondary filter modules.
11. The apparatus of claim 10 , wherein the first and second gaskets are independently comprised of an ethylene propylene diene terpolymer (EPDM), nitrile rubber, Buna, neoprene, a copolymer comprising hexafluoropropylene (HFP) and vinylidene fluoride, silicone, polytetrafluoroethylene (PTFE), polyether ether ketone (PEEK), urethane, or ethylene propylene (EP) copolymer.
12. The apparatus of claim 10 , wherein the first and second gaskets each comprise a neoprene.
13. The apparatus of claim 1 , wherein the secondary filter comprises a high efficiency particulate air (HEPA) filter.
14. The apparatus of claim 1 , wherein the secondary filter comprises a ultra-low penetration air (ULPA) filter.
15. The apparatus of claim 1 , wherein the pre-filter module is configured to remove particle debris having dimensions greater than about 5 microns.
16. The apparatus of claim 1 , wherein the primary particle container is treated with a bactericide or fungicide.
17. The apparatus of claim 1 , constructed such that, when the vacuum power unit is energized, can remove 99.97% of all particles having a dimension greater than 0.3 micrometer, as defined by U.S. Department of Energy DOE-STD-3020-2005, which enter through the debris intake portal, are removed.
18. The apparatus of claim 17 , wherein the particles comprise bacteria or viruses or both bacteria and viruses.
19. The apparatus of claim 18 , wherein the bacteria or viruses are a source of a nosocomial infection.
20. The apparatus of claim 1 , constructed such that, when the vacuum power unit is energized, 99.999% of particles having a dimension of 0.12 micron or greater, as defined by U.S. Department of Energy DOE-STD-3020-2005, which enter through the debris intake portal, are removed.
21. The apparatus of claim 1 , configured such that when the vacuum power unit is energized, the apparatus emits an A-weighted sound power level of less than about 65 dB, when measured at a distance of 6 feet using any methodology described in ASTM F1334-12.
22. The apparatus of claim 1 , configured such that, when the vacuum power unit is energized, the apparatus provides a suction pressure at the debris intake capable of supporting a column of water of at least 100 inches, when tested according to ASTM F820-06.
23. The apparatus of claim 1 , further comprising a control box module, releasably secured to the vacuum source module and in electrical communication with the vacuum power unit.
24. The apparatus of claim 1 , further comprising an extensible vacuum hose fluidicly coupled to said debris intake portal of said pre-filter module.
25. The apparatus of claim 24 , wherein the extensible vacuum hose has a length of about 50 feet or less.
26. The apparatus of claim 24 , wherein the extensible vacuum hose is coated with a microbiostatic agent.
27. The apparatus of any one of claims 24 - 26 , wherein the extensible vacuum hose comprises a sound dampening material.
28. A mobile vacuum cart system for use in hospital environments comprising the apparatus of claim 1 .
29. The cart system of claim 28 , further configured to carry cleaning supplies, vacuum tools, and/or trash receptacles.
30. The cart system of claim 28 , further comprising hose reel mechanism assembly.
31. A method of a cleaning hospital room, comprising vacuuming said room with a cart system of claim 28 .
32. A method of a cleaning hospital room, comprising vacuuming said room with an apparatus of claim 1 .