IP Library Granted Patent US 9,557,584
Granted Patent B2
US 9,557,584 · App. 13/964,135 · Granted Jan 31, 2017

Rearview mirror assembly for vehicle

Inventors: John T. Uken (Jenison, MI); Lee Karner (Holland, MI); Richard R. Hook (Hudsonville, MI); Niall R. Lynam (Holland, MI)
Assignee: DONNELLY CORPORATION
G02F1/01B60K35/00B60R1/02B60R1/04B60R1/12B60R11/02G02B5/0808G02F1/157B60K2350/927B60R11/0235B60R2001/1215B60R2011/0033
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Quick Facts
Patent No.
US 9,557,584
App. No.
13/964,135
Granted
Jan 31, 2017
Kind
B2
Abstract

An interior rearview mirror assembly includes an interior prismatic mirror reflective element having a wedge-shaped glass substrate having a circumferential edge along the periphery of said glass substrate. The circumferential edge spans a thickness of the glass substrate between its front and rear surfaces. The prismatic mirror reflective element has a mirror reflector established at the rear surface of the glass substrate. A plastic molding is circumferentially disposed about the circumferential edge of the glass substrate without overlapping onto the front surface of the glass substrate. The outermost part of the plastic molding curves and the plane of the front surface of the glass substrate is generally flush with the outermost part of the plastic molding.

Claims (57)

1. An interior rearview mirror assembly for a vehicle, said interior rearview mirror assembly comprising:

an interior prismatic mirror reflective element having a glass substrate having a planar front surface and a planar rear surface;

wherein said glass substrate comprises a circumferential edge along the periphery of said glass substrate;

said circumferential edge spanning a thickness of said glass substrate between said front and rear surfaces, and wherein said front surface of said glass substrate comprises an outermost surface of said prismatic mirror reflective element that is viewed by a driver of a vehicle equipped with said interior rearview mirror assembly;

wherein said prismatic mirror reflective element comprises a mirror reflector established at said rear surface of said glass substrate of said prismatic mirror reflective element;

a plastic molding;

wherein said plastic molding is circumferentially disposed about said circumferential edge of said glass substrate without overlapping onto said front surface of said glass substrate;

wherein an outermost part of said plastic molding curves;

wherein the plane of said front surface of said glass substrate is generally flush with the outermost part of said plastic molding;

wherein the outermost part of said plastic molding provides a curved rounded transition from said front surface of said prismatic mirror reflective element and a side surface of said plastic molding;

wherein said plastic molding comprises a pocket and wherein said prismatic mirror reflective element is received in said pocket, and wherein at least a portion of said plastic molding is rearward of said prismatic mirror reflective element when said prismatic mirror reflective element is received in said pocket; and

wherein said plastic molding comprises a pivot element configured to pivotally join with a mounting arm structure configured to mount said interior rearview mirror assembly at an interior portion of a vehicle, and wherein said plastic molding comprises structure for attaching a rear mirror casing cap portion thereat, and wherein, with said rear mirror casing cap portion attached at said structure, said rear mirror casing cap portion at least partially encases a rear portion of said plastic molding.

2. The interior rearview mirror assembly of claim 1 , wherein the outermost part of said plastic molding curves from generally adjacent to said front surface of said glass substrate.

3. The interior rearview mirror assembly of claim 1 , wherein said plastic molding comprises at least a portion of a mirror housing of said interior rearview mirror assembly and wherein, when said prismatic mirror reflective element is moved to set a field of view to a desired setting of the driver of the equipped vehicle, said mirror housing moves in tandem with said prismatic mirror reflective element.

4. The interior rearview mirror assembly of claim 3 , comprising another plastic molding and wherein said another plastic molding comprises said rear mirror casing cap portion that attaches said structure of said plastic molding.

5. The interior rearview mirror assembly of claim 1 , wherein said interior rearview mirror assembly houses a visual indicator that when actuated to emit visible light, is viewable by the driver of the equipped vehicle.

6. The interior rearview mirror assembly of claim 1 , wherein said prismatic mirror reflective element has a length dimension and a width dimension, and wherein said length dimension spans generally laterally across said mirror reflective element and said width dimension spans generally vertically across said mirror reflective element when said interior rearview mirror assembly is normally mounted at the equipped vehicle, and wherein said plastic molding includes a portion that is rearward of said prismatic mirror reflective element and that spans said width dimension of said prismatic mirror reflective element.

7. The interior rearview mirror assembly of claim 1 , wherein said interior rearview mirror assembly comprises at least one cap portion adapted to attach at said plastic molding, said at least one cap portion substantially encasing a rear portion of said prismatic mirror reflective element.

8. The interior rearview mirror assembly of claim 1 , wherein said prismatic mirror reflective element nests in said plastic molding.

9. The interior rearview mirror assembly of claim 1 , wherein said outermost part of said plastic molding contacts said circumferential edge of said glass substrate.

10. The interior rearview mirror assembly of claim 1 , wherein a back plate is attached at the rear of said prismatic mirror reflective element.

11. The interior rearview mirror assembly of claim 1 , comprising a plurality of individual indicating elements that, when individually actuated, visually indicate through said prismatic mirror reflective element to be viewed by the driver of the equipped vehicle, and wherein each of said plurality of individual indicating elements is spaced from and local to another of said plurality of individual indicating elements and wherein said plurality of individual indicating elements comprises at least three individual indicating elements and wherein said at least three individual indicating elements comprise first, second and third indicating elements that are generally linearly disposed to form a row of individual indicating elements at said mirror reflective element.

12. An interior rearview mirror assembly for a vehicle, said interior rearview mirror assembly comprising:

an interior prismatic mirror reflective element having a glass substrate having a planar front surface and a planar rear surface;

wherein said glass substrate comprises a circumferential edge along the periphery of said glass substrate;

said circumferential edge spanning a thickness of said glass substrate between said front and rear surfaces, and wherein said front surface of said glass substrate comprises an outermost surface of said prismatic mirror reflective element that is viewed by a driver of a vehicle equipped with said interior rearview mirror assembly;

wherein said prismatic mirror reflective element comprises a mirror reflector established at said rear surface of said glass substrate of said prismatic mirror reflective element;

a plastic molding;

wherein said plastic molding is circumferentially disposed about said circumferential edge of said glass substrate without overlapping onto said front surface of said glass substrate;

wherein an outermost part of said plastic molding curves;

wherein the plane of said front surface of said glass substrate is generally flush with the outermost part of said plastic molding;

wherein the outermost part of said plastic molding curves generally adjacent to said front surface of said glass substrate;

wherein the outermost part of said plastic molding provides a curved rounded transition from said front surface of said prismatic mirror reflective element and a side surface of said plastic molding;

wherein said plastic molding comprises a pocket and wherein said prismatic mirror reflective element is received in said pocket, and wherein at least a portion of said plastic molding is rearward of said prismatic mirror reflective element when said prismatic mirror reflective element is received in said pocket;

wherein said plastic molding comprises at least a portion of a mirror housing of said interior rearview mirror assembly and wherein, when said prismatic mirror reflective element is moved to set a field of view to a desired setting of the driver of the equipped vehicle, said mirror housing moves in tandem with said prismatic mirror reflective element; and

wherein said plastic molding comprises a pivot element configured to pivotally join with a mounting arm structure configured to mount said interior rearview mirror assembly at an interior portion of a vehicle, and wherein said plastic molding comprises structure for attaching a rear mirror casing cap portion thereat and wherein, with said rear mirror casing cap portion attached at said structure, said rear mirror casing cap portion at least partially encases a rear portion of said plastic molding.

13. The interior rearview mirror assembly of claim 12 , wherein said plastic molding has a durometer value less than about 110 Shore A.

14. The interior rearview mirror assembly of claim 12 , including a toggle assembly and a double-ball mounting arm.

15. The interior rearview mirror assembly of claim 12 , including a toggle assembly and a single-ball mounting arm comprising a ball pivot element with a wiring passageway therethrough.

16. An interior rearview mirror assembly for a vehicle, said interior rearview mirror assembly comprising:

an interior prismatic mirror reflective element having a glass substrate having a planar front surface and a planar rear surface;

wherein said glass substrate comprises a circumferential edge along the periphery of said glass substrate;

said circumferential edge spanning a thickness of said glass substrate between said front and rear surfaces, and wherein said front surface of said glass substrate comprises an outermost surface of said prismatic mirror reflective element that is viewed by a driver of a vehicle equipped with said interior rearview mirror assembly;

wherein said prismatic mirror reflective element comprises a mirror reflector established at said rear surface of said glass substrate of said prismatic mirror reflective element;

a plastic molding;

wherein said plastic molding is circumferentially disposed about said circumferential edge of said glass substrate without overlapping onto said front surface of said glass substrate;

wherein an outermost part of said plastic molding curves;

wherein the plane of said front surface of said glass substrate is generally flush with the outermost part of said plastic molding;

wherein the outermost part of said plastic molding provides a curved rounded transition from said front surface of said prismatic mirror reflective element and a side surface of said plastic molding;

wherein said plastic molding comprises a pocket and wherein said prismatic mirror reflective element is received in said pocket, and wherein at least a portion of said plastic molding is rearward of said prismatic mirror reflective element when said prismatic mirror reflective element is received in said pocket;

wherein said plastic molding comprises at least a portion of a mirror housing of said interior rearview mirror assembly and wherein, when said prismatic mirror reflective element is moved to set a field of view to a desired setting of the driver of the equipped vehicle, said mirror housing moves in tandem with said prismatic mirror reflective element;

wherein said plastic molding comprises a pivot element configured to pivotally join with a mounting arm structure configured to mount said interior rearview mirror assembly at an interior portion of a vehicle, and wherein said plastic molding comprises structure for attaching a rear mirror casing cap portion thereat and wherein, with said rear mirror casing cap portion attached at said structure, said rear mirror casing cap portion at least partially encases a rear portion of said plastic molding; and

including at least one of (i) a toggle assembly and a double-ball mounting arm, (ii) a toggle assembly and a single-ball mounting arm and (iii) a toggle assembly and a single-ball mounting arm comprising a ball pivot element with a wiring passageway therethrough.

17. The interior rearview mirror assembly of claim 16 , including a toggle assembly and a single-ball mounting arm comprising a ball pivot element with a wiring passageway therethrough.

18. The interior rearview mirror assembly of claim 17 , wherein said plastic molding has a durometer value less than about 110 Shore A.

19. The interior rearview mirror assembly of claim 17 , wherein the outermost part of said plastic molding curves generally adjacent to said front surface of said glass substrate.

20. The interior rearview mirror assembly of claim 16 , including a toggle assembly and a double-ball mounting arm.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 24, 2022
From: UKEN, JOHN T.; KARNER, LEE; HOOK, RICHARD R.; LYNAM, NIALL R.
To: DONNELLY CORPORATION
Reel/Frame 060299/0203 →
CHANGE OF NAME Recorded Jun 24, 2022
From: DONNELLY CORPORATION
To: MAGNA DONNELLY CORPORATION
Reel/Frame 060299/0218 →
CHANGE OF NAME Recorded Jun 24, 2022
From: MAGNA DONNELLY CORPORATION
To: MAGNA MIRRORS OF AMERICA, INC.
Reel/Frame 060299/0244 →
Continuity (9)
Continuation 13689800 · Nov 30, 2012
Continuation 13284197 · Oct 28, 2011
Continuation 13035297 · Feb 25, 2011
Continuation 11926882 · Oct 29, 2007
Continuation 10556754
Provisional Application 60556259 · Mar 25, 2004
Provisional Application 60525537 · Nov 26, 2003
Provisional Application 60471546 · May 19, 2003
Related Publication 20130321939A1 · Dec 5, 2013