IP Library Granted Patent US 9,541,685
Granted Patent B2
US 9,541,685 · App. 13/971,031 · Granted Jan 10, 2017

Method for producing a reflective optical component for an EUV projection exposure apparatus and component of this type

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Quick Facts
Patent No.
US 9,541,685
App. No.
13/971,031
Granted
Jan 10, 2017
Kind
B2
Abstract

A method for producing a reflective optical component for an EUV projection exposure apparatus, the component having a substrate having a base body, and a reflective layer arranged on the substrate, wherein the substrate has an optically operative microstructuring, comprises the following steps: working the microstructuring into the substrate, polishing the substrate after the microstructuring has been worked into the substrate, applying the reflective layer to the substrate. A reflective optical component for an EUV projection exposure apparatus correspondingly has a polished surface between the microstructuring and the reflective layer.

Claims (28)

1. A method, comprising:

working an optically operative microstructuring into an initial substrate to provide a microstructured substrate;

applying a polishing layer to the microstructured substrate;

polishing the polishing layer to provide a polished, polishing layer having a surface with a roughness of less than 0.2 nanometer rms; and

applying a reflective layer to the polished, polishing layer,

wherein:

the reflective layer has a surface roughness of less than 0.2 nanometer rms; and

the reflective layer is configured to reflect EUV radiation.

2. The method of claim 1 , wherein the initial substrate comprises a material selected from the group consisting of metals, metal alloys, semiconductors and the compounds thereof.

3. The method of claim 1 , wherein the initial substrate comprises a polymeric material.

4. The method of claim 1 , wherein the initial substrate further comprises a base body and an adhesion promoting material is between the base body and the polishing layer.

5. The method of claim 1 , wherein:

the polishing layer comprises a material that is harder than the microstructured substrate.

6. The method of claim 1 , further comprising, after applying the reflective layer to the polished, polishing layer, providing a protective layer which is supported by the reflective layer.

7. A component, comprising:

a substrate comprising an optically operative microstructuring;

a polishing layer supported by the optically operative microstructuring, the polishing layer having a surface with a roughness of less than 0.2 nanometer rms; and

a reflective layer supported by the surface of the polishing layer,

wherein a surface of the reflective layer has a roughness of less than 0.2 nanometer rms, and the reflective layer is configured to reflect EUV radiation.

8. The component of claim 7 , wherein the initial substrate comprises a material selected from the group consisting of metals, metal alloys, semi-conductors and the compounds thereof.

9. The component of claim 7 , wherein the base body comprises a polymeric material.

10. The component of claim 7 , wherein the polishing layer comprises a material that is softer than the substrate.

11. The component of claim 7 , wherein the polishing layer is harder than the substrate.

12. The component of claim 7 , further comprising a protective material supported by the reflective layer.

13. The component of claim 7 , wherein the optically operative microstructuring is a wavelength-selective filter.

14. The component of claim 7 , wherein the optically operative microstructuring is a diffraction grating comprising ribs and grooves in alternating fashion, each rib and each groove having a surface substantially parallel to a light entrance surface of the component, and the ribs and the grooves having flanks substantially parallel to an optical axis of the component.

15. The component of claim 7 , wherein a grating constant locally varies over the diffraction grating.

16. The component of claim 7 , wherein the component is a collector mirror.

Assignments (3)
MERGER Recorded Sep 22, 2016
From: CARL ZEISS LASER OPTICS GMBH
To: CARL ZEISS SMT GMBH
Reel/Frame 040107/0446 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 31, 2013
From: SIEKMANN, HEIKO; BRESAN, ANDRE
To: CARL ZEISS SMT GMBH
Reel/Frame 031520/0183 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 31, 2013
From: KIEREY, HOLGER
To: CARL ZEISS LASER OPTICS GMBH
Reel/Frame 031520/0261 →