IP Library › Granted Patent US 9,068,242
Granted Patent B2
US 9,068,242 · App. 13/976,160 · Granted Jun 30, 2015

Valuable metal leaching method, and valuable metal collection method employing the leaching method

Inventors: Hitoshi Ishida (Ehime, JP); Yukie Kawakami (Ehime, JP); Keiji Kudo (Ehime, JP); Satoshi Asano (Ehime, JP)
Assignee: SUMITOMO METAL MINING CO., LTD.
C22B7/006C22B7/007C22B23/0415C22B26/12H01M4/525H01M10/0525H01M10/54
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Quick Facts
Patent No.
US 9,068,242
App. No.
13/976,160
Granted
Jun 30, 2015
Kind
B2
Abstract

The present invention provides a valuable metal leaching method and a valuable metal collection method, in each of which valuable metals can be leached efficiently, the amount of a reducing agent used can be reduced, and cost reduction can be achieved. In the present invention, a positive electrode material is immersed in an acidic solution together with a metal having a lower reduction potential than a reduction potential of hydrogen, whereby valuable metals are leached out from a positive-electrode active substance.

Claims (16)

1. A valuable metal leaching method of leaching out valuable metals comprising nickel, cobalt, and lithium contained in a positive electrode material of a lithium ion battery,

wherein the positive electrode material is immersed in an acidic solution together with a metal having a lower reduction potential than a reduction potential of hydrogen, whereby the valuable metals are leached out from a positive-electrode active substance,

wherein the metal having a lower reduction potential than a reduction potential of hydrogen is nickel metal obtained from a nickel-metal hydride battery,

wherein an alkali sulfate is added to a leachate obtained by a leaching step, thereby removing a rare earth element contained in said leachate as a double sulfate, and

wherein a sulfurizing agent is added to a mother liquor obtained through a rare earth element removal step, and, with adjusting a pH of said mother liquor to 2 to 5, a mixed sulfide of nickel and cobalt is formed.

2. The valuable metal leaching method according to claim 1 , wherein the positive electrode material is immersed in the acidic solution to dissolve the positive-electrode active substance and a positive electrode substrate having the positive-electrode active substance adhering thereto, whereby the valuable metals are leached out from the positive-electrode active substance.

3. The valuable metal leaching method according to claim 2 , wherein the positive electrode substrate is aluminum foil.

4. A valuable metal collection method of collecting valuable metals comprising nickel, cobalt, and lithium contained in a positive electrode material of a lithium ion battery, the method comprising:

a leaching step of leaching out the valuable metals from a positive-electrode active substance by immersing the positive electrode material in an acidic solution together with a metal having a lower reduction potential than a reduction potential of hydrogen,

wherein the metal having a lower reduction potential than a reduction potential of hydrogen is nickel metal obtained from a nickel-metal hydride battery,

a rare earth element removal step, wherein an alkali sulfate is added to a leachate obtained by the leaching step, thereby removing a rare earth element contained in said leachate as a double sulfate, and

a sulfurizing step, wherein a sulfurizing agent is added to a mother liquor obtained through the rare earth element removal step, and, with adjusting a pH of said mother liquor to 2 to 5, a mixed sulfide of nickel and cobalt is formed.

5. The valuable metal collection method according to claim 4 , wherein the positive electrode material is immersed in the acidic solution to dissolve the positive-electrode active substance and a positive electrode substrate having the positive-electrode active substance adhering thereto, whereby the valuable metals are leached out from the positive-electrode active substance.

6. The valuable metal collection method according to claim 5 , wherein the positive electrode substrate is aluminum foil.

7. The valuable metal collection method according to claim 4 , the method further comprising:

a neutralization step, wherein, before the sulfurizing step, the leachate obtained by the leaching step is neutralized by a neutralizing agent, and a metal impurity contained in the leachate is thereby separated and collected as a precipitate.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 26, 2013
From: ISHIDA, HITOSHI; KAWAKAMI, YUKIE; KUDO, KEIJI; ASANO, SATOSHI
To: SUMITOMO METAL MINING CO., LTD.
Reel/Frame 030710/0374 →
Priority Claims (1)
JP 2011-015404 · Jan 27, 2011 · national
Continuity (1)
Related Publication 20130269484A1 · Oct 17, 2013