IP Library Granted Patent US 9,177,867
Granted Patent B2
US 9,177,867 · App. 13/993,330 · Granted Nov 3, 2015

Tungsten gates for non-planar transistors

Inventors: Sameer S. Pradhan (Campbell, CA); Daniel B. Bergstrom (Lake Oswego, OR); Jin-Sung Chun (Hillsboro, OR); Julia Chiu (Portland, OR)
Assignee: Intel Corporation
H01L21/823828H01L21/823857H01L29/495H01L29/51H01L29/66545H01L29/66795H01L29/785H01L21/76897H01L2029/7858
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,177,867
App. No.
13/993,330
Granted
Nov 3, 2015
Kind
B2
Abstract

The present description relates to the field of fabricating microelectronic devices having non-planar transistors. Embodiments of the present description relate to the formation of gates within non-planar NMOS transistors, wherein an NMOS work-function material, such as a composition of aluminum, titanium, and carbon, may be used in conjunction with a titanium-containing gate fill barrier to facilitate the use of a tungsten-containing conductive material in the formation of a gate electrode of the non-planar NMOS transistor gate.

Claims (63)

1. A transistor gate, comprising:

a pair of gate spacers; and

a gate electrode disposed between the pair of gate spacers, wherein the gate electrode includes:

an NMOS work-function material adjacent at least a portion of the pair of gates spacers and comprising aluminum, titanium, and carbon;

a titanium-containing gate fill barrier adjacent the NMOS work-function material; and

a tungsten-containing gate fill material adjacent the gate fill barrier.

2. The transistor gate of claim 1 , wherein the gate electrode is non-planar.

3. The transistor gate of claim 1 , wherein the NMOS work-function material comprises between about 20 to 40% by weight aluminum, between about 30 to 50% by weight titanium, and between about 10 to 30% by weight carbon.

4. The transistor gate of claim 1 , wherein the NMOS work-function material comprises about 33% by weight aluminum, about 43% by weight titanium, and about 24% by weight carbon.

5. The transistor gate of claim 1 , further including a capping dielectric structure disposed adjacent the non-planar gate electrode and between the pair of gate spacers.

6. A method of fabricating a transistor gate, comprising:

forming a pair of gate spacers; and

forming a gate electrode disposed between the pair of gate spacers comprising

conformally depositing an NMOS work-function material adjacent the pair of gates spacers and comprising aluminum, titanium, and carbon;

conformally depositing a titanium-containing gate fill barrier adjacent the NMOS work-function material; and

depositing a tungsten-containing gate fill material adjacent the gate fill barrier.

7. The method of claim 6 , wherein conformally depositing the NMOS work-function material comprises conformally depositing the NMOS work-function material having a composition between about 20 to 40% aluminum, between about 30 to 50% titanium, and between about 10 to 30% carbon.

8. The method of claim 7 , wherein conformally depositing the NMOS work-function material comprises conformally depositing the NMOS work-function material having a composition of about 33% by weight aluminum, about 43% by weight titanium, and between about 24% by weight carbon.

9. The method of claim 6 , further including:

conformally depositing a PMOS work-function material adjacent the pair of gates spacers; and

removing a portion of the PMOS work-function material within areas for fabrication of the NMOS gate electrode prior to depositing the NMOS work-function material.

10. The method of claim 9 , wherein conformally depositing the PMOS work-function material comprises conformally depositing a titanium nitride PMOS work-function material.

11. The method of claim 6 , further including:

removing a portion of the NMOS work-function material within areas for fabrication of PMOS gate electrodes; and

conformally depositing a PMOS work-function material adjacent the pair of gates spacers and on the NMOS work-function material within areas for fabrication of the NMOS gate electrodes.

12. The method of claim 11 , wherein conformally depositing the PMOS work-function material comprises conformally depositing a titanium nitride PMOS work-function material.

13. The method of claim 6 , further including:

removing a portion of the NMOS work-function material within areas for fabrication of PMOS gate electrodes; and

conformally depositing a titanium-containing layer as a gate fill barrier adjacent the NMOS work-function material within areas for fabrication of the NMOS gate electrodes and as a PMOS work-function material within areas for fabrication of PMOS gate electrodes.

14. The method of claim 13 , wherein conformally depositing a titanium-containing layer comprises conformally depositing a titanium nitride layer.

15. The method of claim 6 , further including funning a capping dielectric structure disposed adjacent the non-planar gate electrode and between the pair of gate spacers.

16. The method of claim 15 , wherein forming a capping dielectric structure disposed adjacent the non-planar gate electrode and between the pair of gate spacers, comprises:

forming a recess between the gate spacers by removing a portion of the gate electrode; and

depositing a capping dielectric material within the recess.

17. A method of fabricating a non-planar transistor gate, comprising:

forming a sacrificial non-planar transistor gate over a non-planar transistor fin;

depositing a dielectric material layer over the sacrificial non-planar transistor gate and the non-planar transistor tin;

forming non-planar transistor gate spacers from a portion of the dielectric material layer adjacent the sacrificial non-planar transistor gate;

forming a source/drain region;

removing the sacrificial non-planar transistor gate to form a gate trench between the non-planar transistor gate spacers and expose a portion of the non-planar transistor fin;

forming a gate dielectric adjacent the non-planar transistor fin within the gate trench;

forming a gate electrode disposed between the pair of gate spacers, comprising

conformally depositing an NMOS work-function material adjacent the pair of gates spacers and comprising aluminum, titanium, and carbon;

conformally depositing a titanium-containing gate fill barrier adjacent the NMOS work-function material; and

depositing a tungsten-containing gate fill material adjacent the gate fill barrier;

removing a portion of the gate electrode to form a recess between the non-planar transistor gate spacers;

forming a capping dielectric structure within the recess;

forming at least one dielectric material layer over the source/drain region, the non-planar transistor gate spacers, and the capping dielectric structure; and

forming a contact opening through the at least one dielectric material to contact at least a portion of the source/drain region.

18. The method of claim 17 , wherein conformally depositing the NMOS work-function material comprises conformally depositing the NMOS work-function material having a composition between about 20 to 0.40% by weight aluminum, between about 30 to 50% by weight titanium, and between about 10 to 30% by weight carbon.

19. The method of claim 17 , wherein conformally depositing the NMOS work-function material comprises conformally depositing the NMOS work-function material having a composition of about 33% by weight aluminum, about 43% by weight titanium, and between about 24% by weight carbon.

20. The method of claim 17 , further including:

conformally depositing a PMOS work-function material adjacent the pair of gates spacers; and

removing a portion of the PMOS work-function material within areas for fabrication of the NMOS gate electrode prior to depositing the NMOS work-function material.

21. The method of claim 20 , wherein conformally depositing the PMOS work-function material comprises conformally depositing a titanium nitride PMOS work-function material.

22. The method of claim 17 , further including:

removing a portion of the NMOS work-function material within areas for fabrication of PMOS gate electrodes; and

conformally depositing a PMOS work-function material adjacent the pair of gates spacers and on the NMOS work-function material within areas for fabrication of the NMOS gate electrodes.

23. The method of claim 22 , wherein conformally depositing the PMOS work-function material comprises conformally depositing a titanium nitride PMOS work-function material.

24. The method of claim 22 , wherein conformally depositing a titanium-containing gate fill barrier comprises conformally depositing a titanium nitride layer.

25. The method of claim 17 , further including:

removing a portion of the NMOS work-function material within areas for fabrication of PMOS gate electrodes; and

conformally depositing a titanium-containing layer as a gate fill barrier adjacent the NMOS work-function material within areas for fabrication of the NMOS gate electrodes and as a PMOS work-function material within areas for fabrication of PMOS gate electrodes.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 6, 2020
From: INTEL CORPORATION
To: SONY CORPORATION
Reel/Frame 054340/0280 →
Continuity (1)
Related Publication 20150041926A1 · Feb 12, 2015