IP Library Granted Patent US 9,486,748
Granted Patent B2
US 9,486,748 · App. 14/005,143 · Granted Nov 8, 2016

Filter for water treatment filtering and method for producing the same

Inventors: Tomoka Ogura (Tokyo, JP); Keiichi Yamakawa (Tokyo, JP)
Assignee: W. L. Gore & Associates, Co., Ltd.
B01D71/36B01D69/12B01D71/38C02F1/44C08J7/04C08J9/365B01D2323/30B01D2325/30B01D2325/36C02F2303/20C08J2327/18C08J2429/04
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Quick Facts
Patent No.
US 9,486,748
App. No.
14/005,143
Granted
Nov 8, 2016
Kind
B2
Abstract

The problem to be solved by the present invention is to provide a filter medium for a water treatment filter having contradictory characteristics, that is, hydrophilicity and chemical resistance, and a long life, and to provide the production method thereof. A filter medium for a water treatment filter according to the present invention is characterized in comprising a porous base material having a hydrophilic coating layer; wherein the hydrophilic coating layer has a cross-linked hydrophilic polymer and a high electron density part; a hydrophilic polymer in the cross-linked hydrophilic polymer is cross-linked with an aliphatic saturated hydrocarbon group which may contain one or more functional groups selected from a group consisting of an ether group, a hydroxy group and an amino group; the high electron density part has π electrons; and the high electron density part is covalently bonded to the cross-linked hydrophilic polymer.

Claims (30)

1. A filter medium for a water treatment filter, comprising

a) porous base material, wherein the porous base material has no π electrons; and

b) a hydrophilic coating layer, wherein the porous base material is coated with the hydrophilic coating layer; and wherein the hydrophilic coating layer comprises

1) a cross-linked hydrophilic polymer comprising:

i) hydrophilic polymer having a main chain, wherein the main chain of the hydrophilic polymer has no π electrons; and

ii) a cross-linked chain formed by cross-linking the hydrophilic polymer with an aliphatic saturated hydrocarbon group containing one or more functional groups selected from a group consisting of an ether group, a hydroxy group and an amino group, and wherein the cross-linked chain has no π electrons; and

2) a high electron density part having π electrons; and the high electron density part is covalently bonded to the cross-linked hydrophilic polymer.

2. The filter medium for a water treatment filter according to claim 1 , wherein the high electron density part has one or more selected from a group consisting of an aliphatic unsaturated hydrocarbon group, an aromatic hydrocarbon group, a heteroaromatic hydrocarbon group, a carbonyl group, a nitrile group, a sulfoxide bond, a sulfonyl bond and a sulfonic group.

3. The filter medium for a water treatment filter according to claim 1 , wherein the high electron density part has an amide bond.

4. The filter medium for a water treatment filter according to claim 1 , wherein the high electron density part has an aromatic hydrocarbon group.

5. The filter medium for a water treatment filter according to claim 1 , wherein the high electron density part further has a hydrophilic group.

6. The filter medium for a water treatment filter according to claim 5 , wherein the hydrophilic group is one or more selected from a group consisting of a hydroxy group, a sulfonic group, a carboxy group and an amino group.

7. The filter medium for a water treatment filter according to claim 1 , wherein the porous base material is a porous fluororesin membrane.

8. The filter medium for a water treatment filter according to claim 7 , wherein the porous fluororesin membrane is a porous PTFE membrane.

9. The filter medium for a water treatment filter according to claim 1 , wherein the hydrophilic polymer is polyvinyl alcohol, ethylene-vinylalcohol copolymer, tetrafluoroethylene-vinylalcohol copolymer, polyalkylene glycol or a metal alkoxide.

10. A water treatment filter, comprising a filter medium for a water treatment filter according to claim 1 .

11. The water treatment filter according to claim 10 , wherein water permeability at 20 kPa transmembrane pressure difference is 1 mL/min/cm 2 or more.

12. The water treatment filter according to claim 11 , wherein a decreasing rate of water permeability is 70% or less after soaking in a 0.6 mass % sodium hypochlorite aqueous solution for two weeks.

13. A water treatment apparatus, comprising a water treatment filter according to claim 10 .

14. A method for producing the filter medium for a water treatment filter according to claim 1 , comprising the steps of

soaking the porous base material in a hydrophilic polymer solution and a cross-linking agent solution,

cross-linking the hydrophilic polymer with the aliphatic saturated hydrocarbon group containing one or more functional groups selected from a group consisting of an ether group, a hydroxy group and an amino group, and

reacting the cross-linked hydrophilic polymer with a precursor compound of the high electron density part having a π electron, to covalently bond the high electron density part to the cross-linked hydrophilic polymer.

15. A method for improving oxidation resistance property of a filter medium for a water treatment filter, comprising the steps of

1) providing a porous base material having a hydrophilic coating layer,

a) wherein the porous base material has no π electrons, and

b) wherein the hydrophilic coating layer comprises a cross-linked hydrophilic polymer comprising:

i) hydrophilic polymer having a main chain, wherein the main chain of the hydrophilic polymer has no π electrons; and

ii) a cross-linked chain formed by cross-linking the hydrophilic polymer with an aliphatic saturated hydrocarbon group containing one or more functional groups selected from a group consisting of an ether group, a hydroxy group and an amino group, and wherein the cross-linked chain has no π electrons; and

2) covalently bonding a high electron density part having a π electron to the hydrophilic coating layer on the porous base material, thereby improving the oxidation resistance property against an oxidizing agent used for washing the water treatment filter.

Assignments (2)
CHANGE OF NAME Recorded Jun 25, 2021
From: W. L. GORE & ASSOCIATES, CO. LTD.
To: W. L. GORE & ASSOCIATES G.K.
Reel/Frame 056688/0735 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 29, 2013
From: OGURA, TOMOKA; YAMAKAWA, KEIICHI
To: W. L. GORE & ASSOCIATES, CO., LTD.
Reel/Frame 031500/0943 →
Priority Claims (1)
JP 2011-055854 · Mar 14, 2011 · national
Continuity (1)
Related Publication 20140061122A1 · Mar 6, 2014