SEAMING PROCESS FOR REDUCING WEAK OR OPEN SEAMS AND BEADS IN A TDO SHRINK FILM TUBE
An embodiment of the invention provides an improvement to the seaming process used in forming sleeves of TDO shrink film, which provides the benefit of reducing the incidence of open or weak seams in the TDO shrink film sleeve. Another embodiment of this invention provides a device used to improve the seaming equipment. Another embodiment of this invention provides an improvement in consistency of the seam lip quality.
1 . A process for producing a flat-folded form of a TDO shrink film tube, the process comprising:
a) providing a flat TDO shrink film having a first and second outer edge;
b) applying to the TDO shrink film in a solvent area at least two independent depositions of solvent; wherein the at least two depositions of solvent are deposited in substantially continuous depositions that are substantially superimposed on each other in substantially the same footprint of the solvent area; wherein the at least two independent depositions of solvent are applied from at least two independent fluid dispensers, and delivery-train systems; and
c) folding the first and second edges of the flat TDO shrink film to contact each other and to contact the solvent area containing the solvent deposition and nipping the solvent area to form a flat-folded form of the TDO shrink film tube.
2 . A process for producing a flat-folded form of a TDO shrink film tube, the process comprising:
a) providing a flat TDO shrink film having a first and second outer edge, wherein the TDO shrink film is folded around a forming horn;
b) applying to the TDO shrink film in a solvent area at least two independent depositions of solvent; wherein the at least two depositions of solvent are deposited in substantially continuous depositions that are substantially superimposed on each other and are in substantially the same footprint of the solvent area; wherein the at least two independent depositions of solvent are applied from at least two independent fluid dispensers and delivery-train systems; and
c) nipping the solvent area to form a flat-folded form of the TDO shrink film tube.
3 . The process of claim 1 where there are two independent fluid dispensers and two independent depositions of solvent.
4 . The process of claim 3 wherein there are two different solvent reservoirs and two different delivery-train systems.
5 . The process of claim 3 further comprising an observation step where an observation component observes the solvent deposition.
6 . The process of claim 5 further comprising a re-position step whereby a fluid dispenser positioning component moves and positions the first and/or second fluid dispensers based on the observation step.
7 . The process of claim 3 wherein the two independent depositions of solvent are applied in a substantially continuous stream.
8 . The process of claim 3 wherein the two independent depositions of solvent are the same solvent.
9 . The process of claim 3 wherein the two independent depositions of solvent are different solvents.
10 . The process of claim 9 wherein the two different solvents each have a different UV detector, optical brightener or colorant.
11 . The process of claim 3 wherein the two independent fluid dispensers are separated by a distance.
12 . The process of claim 11 wherein the two independent fluid dispensers are separated by a distance of about 50 mm to about 10,000 mm apart.
13 . The process of claim 3 wherein the two independent solvent depositions are separated by dwell time.
14 . The process of claim 3 wherein the TDO shrink film is comprised of oriented poly-styrene (OPS), polyethylene-tere-phthalate (PET), glycol modified polyethylene-tere-phthalate (PETG), poly lactic acid (PLA), polyolefin (PO) or poly-vinyl-chloride (PVC) or is a film structure comprising several co-extruded layers of different polymers.
15 . A process for producing a flat-folded form of a TDO shrink film tube that has an improved seam lip quality and reduced beading upon shrinkage of the TDO shrink film tube on a container, the process comprising:
a) providing a flat TDO shrink film having a first and second outer edge;
b) applying to the TDO shrink film in a solvent area at least two independent depositions of solvent; wherein the at least two depositions of solvent are deposited in substantially continuous depositions that are substantially superimposed on each other in substantially the same footprint of the solvent area; wherein the at least two independent depositions of solvent are applied from at least two independent fluid dispensers, and delivery-train systems;
wherein one of the at least two depositions of solvent is shifted towards the outer edge relative to the other depositions of solvents to reduce the width of the seam lip;
c) folding the first and second edges of the flat TDO shrink film to contact each other and to contact the solvent area containing the solvent deposition and nipping the solvent area to form a flat-folded form of the TDO shrink film tube.
16 . A process for producing a flat-folded form of a TDO shrink film tube that has an improved seam lip quality and reduced beading upon shrinkage of the TDO shrink film tube on a container, the process comprising:
a) providing a flat TDO shrink film having a first and second outer edge, wherein the TDO shrink film is folded around a forming horn;
b) applying to the TDO shrink film in a solvent area at least two independent depositions of solvent; wherein the at least two depositions of solvent are deposited in substantially continuous depositions that are substantially superimposed on each other and are in substantially the same footprint of the solvent area; wherein the at least two independent depositions of solvent are applied from at least two independent fluid dispensers and delivery-train systems;
wherein one of the at least two depositions of solvent is shifted towards the outer edge relative to the other depositions of solvents to reduce the width of the seam lip; and
c) nipping the solvent area to form a flat-folded form of the TDO shrink film tube.
17 . A flat-folded form of a TDO shrink film tube formed by the process of claim 3 .
18 . The TDO shrink film tube of claim 17 , wherein the shrink film tube is used for full or partial body TDO shrink sleeve labels, tamper evident neck bands, two-in-one (combination of full or partial body TDO shrink sleeve label and tamper evident neck bands), and multi- or combination packs.
19 . A device for applying two independent depositions of solvent, wherein the two independent depositions of solvent are deposited in substantially continuous depositions that are substantially superimposed on each other and in substantially the same footprint, the device comprising a first and a second fluid dispenser to apply the two independent depositions of solvent.
20 . The device of claim 19 further comprising an observation component that observes and monitors the two solvent depositions.
21 . The device of claim 20 wherein the two solvents each have a different UV detector, optical brightener or colorant.
22 . The device of claim 20 further comprising a fluid dispenser positioning component that moves and positions the first and second fluid dispensers to improve placement of the solvent deposition.
23 . The device of claim 22 wherein the fluid dispenser positioning component moves and positions the first and second fluid dispenser based on feedback received from an observation component.
24 . A process for producing a flat-folded form of a TDO shrink film tube, the process comprising:
a) providing a flat TDO shrink film having a first and second outer edge;
b) applying to the TDO shrink film in a solvent area at least two independent depositions of solvent; wherein the at least two depositions of solvent are deposited in substantially continuous depositions that are not substantially superimposed on each other in substantially the same footprint of the solvent area; wherein the at least two independent depositions of solvent are applied from at least two independent fluid dispensers, and delivery-train systems; and
c) folding the first and second edges of the flat TDO shrink film to contact each other and to contact the solvent area containing the solvent deposition and nipping the solvent area to form a flat-folded form of the TDO shrink film tube.
25 . A process for producing a flat-folded form of a TDO shrink film tube, the process comprising:
a) providing a flat TDO shrink film having a first and second outer edge, wherein the TDO shrink film is folded around a forming horn;
b) applying to the TDO shrink film in a solvent area at least two independent depositions of solvent; wherein the at least two depositions of solvent are deposited in substantially continuous depositions that are not substantially superimposed on each other and are in substantially the same footprint of the solvent area; wherein the at least two independent depositions of solvent are applied from at least two independent fluid dispensers and delivery-train systems; and
c) nipping the solvent area to form a flat-folded form of the TDO shrink film tube.
26 . A process for producing a flat-folded form of a TDO shrink film tube, the process comprising:
a) providing a flat TDO shrink film having a first and second outer edge;
b) applying to the TDO shrink film in a solvent area at least two independent depositions of solvent; wherein the at least two depositions of solvent are deposited in substantially continuous depositions that are not superimposed on each other in substantially the same footprint of the solvent area; wherein the at least two independent depositions of solvent are applied from at least two independent fluid dispensers, and delivery-train systems; and
c) folding the first and second edges of the flat TDO shrink film to contact each other and to contact the solvent area containing the solvent deposition and nipping the solvent area to form a flat-folded form of the TDO shrink film tube.
27 . A process for producing a flat-folded form of a TDO shrink film tube, the process comprising:
a) providing a flat TDO shrink film having a first and second outer edge, wherein the TDO shrink film is folded around a forming horn;
b) applying to the TDO shrink film in a solvent area at least two independent depositions of solvent; wherein the at least two depositions of solvent are deposited in substantially continuous depositions that are not superimposed on each other and are in substantially the same footprint of the solvent area; wherein the at least two independent depositions of solvent are applied from at least two independent fluid dispensers and delivery-train systems; and
c) nipping the solvent area to form a flat-folded form of the TDO shrink film tube.