IP Library Patent Application 14042264
Patent Application
App. No. 14/042,264

Flow-Through Metal Battery with Ion Exchange Membrane

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Patent No.
US None
App. No.
14/042,264
Abstract

A metal flow-through battery is provided, with ion exchange membrane. The flow-through battery is primarily made up of an anode slurry, a cathode slurry, and a hydroxide (OH − ) anion exchange membrane interposed between the anode slurry and the cathode slurry, The anode and cathode slurries are both aqueous slurries. The anode slurry includes a metal, and associated oxides, such as magnesium (Mg), aluminum (Al), iron (Fe), copper (Cu), or zinc (Zn). The cathode slurry includes a chemical agent such as nickel oxyhydroxide (NiOOH), nickel (II) hydroxide (Ni(OH) 2 ), manganese oxide (MnO 2 ), manganese (II) oxide (Mn 2 O 3 ), iron (III) oxide (Fe 2 O 3 ), iron (III) oxide (FeO), iron (III) hydroxide (Fe(OH)), or combinations of the above-referenced materials. A method is also provided for forming a voltage potential across a flow-through battery.

Claims (64)

1 . A metal flow-through battery with ion exchange membrane, the flow-through battery comprising:

an anode slurry;

a cathode slurry; and,

a hydroxide (OH − ) anion exchange membrane interposed between the anode slurry and the cathode slurry.

2 . The flow-through battery of claim 1 wherein the anode slurry includes a metal, and associated oxides, selected from a group consisting of magnesium (Mg), aluminum (Al), iron (Fe), copper (Cu), and zinc (Zn).

3 . The flow-through battery of claim 1 wherein the cathode slurry includes a chemical agent selected from a group consisting of nickel oxyhydroxide (NiOOH), nickel (II) hydroxide (Ni(OH) 2 ), manganese oxide (MnO 2 ), manganese (II) oxide (Mn 2 O 3 ), iron (III) oxide (Fe 2 O 3 ), iron (III) oxide (FeO), iron (III) hydroxide (Fe(OH) 3 ), and combinations of the above-referenced materials.

4 . The flow-through battery of claim 1 wherein the anode and cathode slurries are aqueous slurries.

5 . The flow-through battery of claim 1 wherein the flow-through battery is completely charged and discharged in a voltage potential range of 0 to 2.5 volts

6 . The flow-through battery of claim 2 wherein the anode slurry additionally includes potassium hydroxide (KOH); and,

wherein the cathode slurry includes KOH and a chemical agent selected from a group consisting of NiOOH, MnO 2 , Fe 2 O 3 , Ni(OH) 2 , Mn 2 O 3 , FeO, Fe(OH) 3 , and combinations of the above-referenced materials.

7 . The flow-through battery of claim 1 further comprising:

an anode compartment with an anion exchange membrane interface, a first stationary current collector, an input flow port, and an output flow port;

a cathode compartment with an anion exchange membrane interface, a second stationary current collector, an input flow port, and an output flow port;

an anode slurry reservoir connected to the input and output flow ports of the anode compartment; and,

a cathode slurry reservoir connected to the input and output flow ports of the cathode compartment.

8 . The flow-through battery of claim 1 further comprising:

a plurality of cells, where each cell includes an anode slurry and a cathode slurry, and where the plurality of cells are connected in a configuration selected from a group consisting of series and parallel electrical connections.

9 . The flow-through battery of claim 8 wherein each cell further comprising:

an anode compartment with an anion exchange membrane interface, a first stationary current collector, an input flow port, and an output flow port;

a cathode compartment with an anion exchange membrane interface, a second stationary current collector, an input flow port, and an output flow port;

an anode slurry reservoir;

a cathode slurry reservoir;

wherein the anode slurry reservoir and the plurality of anode compartments are connected in series; and,

wherein the cathode slurry reservoir and the plurality of cathode compartments are connected in series.

10 . The flow-through battery of claim 8 wherein the plurality of cells are electrically connected in series;

the flow-through battery further comprising:

a plurality of sequential plates comprising:

an electrically conductive first end plate with an anode compartment;

an electrically conductive second end plate with a cathode compartment;

at least one electrically conductive bipolar plate configured between the first and second end plates, each bipolar plate comprising a first side with an anode compartment and a second side with a cathode compartment; and,

an OH − anion exchange membrane interposed between. each plate.

11 . The flow-through battery of claim 10 wherein the first end plate and each bipolar plate comprise an anode input flow port and an anode output flow port;

wherein the second end plate and each bipolar plate comprise an input cathode flow port and an output cathode flow port;

the flow-through battery further comprising:

an anode slurry reservoir;

a cathode slurry reservoir;

wherein the anode slurry reservoir and the plurality of anode compartments are connected in series; and,

wherein the cathode slurry reservoir and the plurality of cathode compartments are connected in series.

12 . The flow-through battery of claim 8 wherein the plurality of cells are electrically connected in parallel;

the flow-through battery further comprising:

a first plurality of sequential electrically conductive anode plates, each anode plate comprising an anode compartment;

a first plurality of sequential electrically conductive cathode plates, each cathode plate comprising a cathode compartment;

a first plurality of OH − anion exchange membranes, each OH − anion exchange membrane interposed between an associated pair of anode and cathode plates.

13 . The flow-through battery of claim 12 wherein each anode plate comprises an anode input flow port and an anode output flow port;

wherein each cathode plate comprises an input cathode flow port and an output cathode flow port;

the flow-through battery further comprising:

an anode slurry reservoir;

a cathode slurry reservoir;

wherein the anode slurry reservoir and the plurality of anode compartments are connected in series; and,

wherein the cathode slurry reservoir and the plurality of cathode compartments are connected in series.

14 . The flow-through battery of claim 7 further comprising:

a first flow-dynamic current collector network, including electrically conductive particles, formed in the anode slurry and electrically connected to the first stationary current collector; and,

a second flow-dynamic current collector network, including electrically conductive particles, formed in the cathode slurry and electrically connected to the second stationary current collector.

15 . A method for forming a voltage potential across a flow-through battery, the method comprising:

providing a battery with an anode slurry and a cathode slurry, separated by a hydroxide (OH − ) anion exchange membrane;

generating a flow of OH − ions and electrons between the cathode slurry and the anode slurry in the battery; and,

generating a voltage potential across a load electrically connected between the anode slurry and the cathode slurry.

16 . The method of claim 15 further comprising:

replenishing the cathode slurry from a cathode slurry reservoir; and,

replenishing the anode slurry from an anode slurry reservoir.

17 . The method of claim 15 wherein providing the anode slurry includes providing an anode slurry comprising a metal, and associated oxides, selected from a group consisting of magnesium (Mg), aluminum (Al), iron (Fe), copper (Cu), and zinc (Zn).

18 . The method of claim 15 wherein providing the cathode slurry includes providing a cathode slurry comprising a chemical agent selected from a group consisting of nickel oxyhydroxide (NiOOH), nickel (II) hydroxide (Ni(OH) 2 ), manganese oxide (MnO 2 ), manganese (II) oxide (Mn 2 O 3 ), iron (III) oxide (Fe 2 O 3 ), iron (III) oxide (FeO), iron (III) hydroxide (Fe(OH) 3 ), and combinations of the above-referenced materials.

19 . The method of claim 15 wherein providing the anode slurry and the cathode slurry includes providing anode and cathode slurries each comprising electrically conductive particles; and,

wherein generating the flow of OH − ions and electrons between the cathode slurry and the anode slurry includes forming flow-dynamic current collector networks in the anode and cathode slurries in response to the electrically conductive particles.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 30, 2013
From: LU, YUHAO; LEE, JONG-JAN; KISDARJONO, HIDAYAT
To: SHARP LABORATORIES OF AMERICA, INC. (SLA)
Reel/Frame 031312/0452 →