IP Library › Granted Patent US 9,296,043
Granted Patent B2
US 9,296,043 · App. 14/046,120 · Granted Mar 29, 2016

Synthesis of metal nanoparticles

Inventors: Michael Paul Rowe (Pinckney, MI); Nikhilendra Singh (Ypsilanti, MI)
Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.
B22F9/16B22F1/0003C22C13/00H01M4/387H01M4/9041H01M2004/021Y10S977/948Y10T428/2982
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Quick Facts
Patent No.
US 9,296,043
App. No.
14/046,120
Granted
Mar 29, 2016
Kind
B2
Abstract

Methods for synthesizing metal nanoparticles and the nanoparticles so produced are provided. The methods include addition of surfactant to a novel reagent complex between zero-valent metal and a hydride. The nanoparticles produced by the method include oxide-free, zero-valent tin nanoparticles useful in fabricating a battery electrode.

Claims (32)

1. A method for synthesizing metal nanoparticles, comprising:

adding surfactant to a reagent complex according to a formula,

M 0 •X y ,

wherein M 0 is a zero-valent metal, X is a hydride, and y is an integral or fractional value greater than zero.

2. The method of claim 1 wherein the reagent complex is in suspended contact with a solvent.

3. The method of claim 2 wherein the solvent is an ethereal solvent.

4. The method of claim 3 wherein the ethereal solvent is tetrahydrofuran.

5. The method of claim 1 wherein the zero-valent metal is a zero-valent post-transition metal.

6. The method of claim 5 wherein the period 5 zero-valent post-transition metal is tin.

7. The method of claim 6 wherein the complex has an x-ray photoelectron spectroscopy peak centered at about 484 eV.

8. The method of claim 1 wherein the surfactant comprises an aliphatic amine.

9. The method of claim 8 wherein the surfactant comprises octylamine.

10. The method of claim 1 wherein the hydride is a salt metalloid hydride.

11. The method of claim 10 wherein the hydride is a borohydride.

12. The method of claim 11 wherein the hydride is lithium borohydride.

13. The method of claim 1 further comprising the step, prior to adding surfactant to the reagent complex, of:

ball-milling a mixture containing a hydride a preparation composed of a zero-valent metal.

14. The method of claim 13 wherein the preparation composed of a zero-valent metal is a preparation of tin.

15. The method of claim 13 wherein the hydride is a salt metalloid hydride.

16. The method of claim 15 wherein the hydride is a borohydride.

17. The method of claim 16 wherein the hydride is lithium borohydride.

18. The method of claim 13 wherein the hydride and the preparation composed of a zero-valent metal are mixed in a stoichiometric ratio of hydride molecules to zero-valent metal atoms of about 1:1, 2:1, 3:1, 4:1, or intermediate ratios.

19. Metal nanoparticles synthesized by a method comprising:

adding surfactant to a reagent complex according to a formula,

M 0 •X y ,

wherein M 0 is a zero-valent metal, X is a hydride, and y is an integral or fractional value greater than zero.

20. The metal nanoparticles of claim 19 wherein the reagent complex is in suspended contact with a solvent.

21. The metal nanoparticles of claim 19 wherein the surfactant comprises octylamine.

22. The metal nanoparticles of claim 19 consisting essentially of a post-transition metal.

23. The metal nanoparticles of claim 22 wherein the post-transition metal is tin and the nanoparticles have an average maximum dimension less than about 20 nm.

24. The metal nanoparticles of claim 23 which are substantially oxide free and characterized in that their average maximum dimension is about 10 nm.

25. A battery electrode comprising the metal nanoparticles of claim 19 .

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 4, 2016
From: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 038186/0267 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 8, 2013
From: ROWE, MICHAEL PAUL; SINGH, NIKHILENDRA
To: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
Reel/Frame 031365/0114 →
Continuity (1)
Related Publication 20150099172A1 · Apr 9, 2015