Plant and process for the electrochemical formation of lead-acid batteries

1. Improved plant for the electrochemical formation of lead-acid batteries, of the type where each is provided with a rigid container ( 2 ′), closed on the upper part by a cover ( 2 ″), and containing at least one cell ( 2 ), said plant ( 1 ) comprising:

at least one external circuit ( 5 ) in which an electrolytic solution flows, such circuit provided with supply means ( 6 ) for conveying, in the cells ( 2 ) of said batteries, a flow of electrolytic solution at a controlled pressure, and return means ( 7 ) for extracting said flow of electrolytic solution from said cells ( 2 ); said supply means ( 6 ) comprising at least one distribution manifold ( 9 ) and at least one first valve ( 24 ) arranged upstream of said distribution manifold ( 9 );

a plurality of metering caps ( 17 ) removably and sealingly mounted on the covers ( 2 ″) of said batteries at the same number of cells ( 2 ), each metering cap ( 17 ) being provided with:

at least one inlet duct ( 18 ) connected with a first connector ( 10 ) to said distribution manifold ( 9 ) for feeding a corresponding said cell ( 2 ) with said flow of electrolytic solution;

at least one outlet duct ( 19 ) connected with a second connector ( 13 ) to said return means ( 7 ) for extracting said flow of electrolytic solution from said cell ( 2 );

wherein said improved plant comprises suction means connected to said distribution manifold ( 9 ) and configured for sucking, with said first valve ( 24 ) closed, the electrolytic solution contained in at least said distribution manifold ( 9 ) as well as lumps present in the inlet ducts ( 18 ) and/or in the first connectors ( 10 );

wherein said suction means comprise a suction duct ( 90 ) connected to said distribution manifold ( 9 ) and to said return means ( 7 ) bypassing said cells ( 2 ), and a low pressure source in communication with said suction duct ( 90 ) and configured for drawing the electrolytic solution from said distribution manifold ( 9 ) and conveying the electrolytic solution to said return means ( 7 ) through said suction duct ( 90 ).

2. Improved plant for the electrochemical formation of lead-acid batteries according to claim 1 , wherein each metering cap ( 17 ) is connected to the outside environment by means of a third connector ( 22 ).

3. Improved plant for the electrochemical formation of lead-acid batteries according to claim 1 , which comprises a plurality of connector spouts ( 92 ), each fixed to said distribution manifold ( 9 ), connected to said first connector duct ( 10 ) and provided with a calibrated section for metering the flow of electrolytic solution that feeds the cell ( 2 ), being smaller than the section of the corresponding first connector ( 10 ); said suction means being susceptible of sucking lumps present in said connector spouts ( 92 ).

4. Improved plant for the electrochemical formation of lead-acid batteries according to claim 3 , wherein said connector spouts ( 92 ) project with their supply mouth into said distribution manifold ( 9 ).

5. Improved plant for the electrochemical formation of lead-acid batteries according to claim 1 , wherein said suction duct ( 90 ) is connected to said distribution manifold ( 9 ) and in communication with an electric fan.

6. Improved plant for the electrochemical formation of lead-acid batteries according to claim 5 , wherein said suction duct is connected to a return tube of said return means ( 7 ) or to a collection manifold of said return means ( 7 ), placed under low pressure by said electric fan ( 14 ).

7. Improved plant for the electrochemical formation of lead-acid batteries according to claim 5 , wherein said suction duct ( 90 ) is intercepted by a second valve ( 96 ) susceptible of selectively connecting said distribution manifold ( 9 ) to the outside environment or to said return means ( 7 ).

8. Improved plant for the electrochemical formation of lead-acid batteries according to claim 2 , wherein said third connector ( 22 ) is connected to the metering cap ( 17 ) by means of a ventilation duct ( 20 ) integral with the metering cap or by means of a bypass branch from said inlet duct ( 18 ).

9. Improved plant for the electrochemical formation of lead-acid batteries according to claim 1 , wherein each inlet duct ( 18 ) of said metering caps ( 17 ) has a calibrated section for metering the flow of electrolytic solution that feeds the cell ( 2 ), being smaller than the section of the corresponding first connector ( 10 ) to which said inlet duct ( 18 ) is connected; said suction means being susceptible of sucking lumps present in the inlet ducts of said metering caps ( 17 ).

10. Improved plant for the electrochemical formation of lead-acid batteries according to claim 7 , wherein said second valve ( 96 ) is of three-way type.