IP Library › Granted Patent US 9,550,871
Granted Patent B2
US 9,550,871 · App. 14/077,103 · Granted Jan 24, 2017

Sustainable hybrid organic aerogels and methods and uses thereof

Inventors: Shaoqin Gong (Middleton, WI); Alireza Javadi (Santa Clara, CA); Qifeng Zheng (Madison, WI); Zhiyong Cai (Madison, WI); Ronald Sabo (Sun Prairie, WI)
Assignees: WISCONSIN ALUMNI RESEARCH FOUNDATION; THE UNITED STATES OF AMERICA AS REPRESENTED BY THE SECRETARY OF AGRICULTURE
C08J9/28C08J9/0076C08J2201/0484C08J2205/026C08J2300/14
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Quick Facts
Patent No.
US 9,550,871
App. No.
14/077,103
Granted
Jan 24, 2017
Kind
B2
Abstract

Highly porous, lightweight, and sustainable hybrid organic aerogels with ultra-low densities and excellent material properties and methods for preparing them are provided, including, e.g., PVA/CNF/GONS, RF/CNF/GONS, and PVA/CNF/MWCNT. The aerogels are modified to have a super-hydrophobic surface, thus leading to an extremely low swelling ratio and rate of moisture absorption.

Claims (37)

1. An aerogel comprising:

a water-soluble organic polymer having a weight-average molecular weight

ranging from about 15,000 to about 150,000 Da,

cellulose nanofibrils and/or nanocrystals, and

water-soluble graphene oxide,

wherein the water-soluble polymer, and the cellulose nanofibrils and/or nanocrystals are cross-linked to each other with a crosslinker such that the water-soluble organic polymer is no longer water-soluble; and wherein the aerogel has a density of not more than about 100 kg/m 3 and a compressive modulus of about 50 kPa to about 500 kPa.

2. The aerogel of claim 1 , wherein the water-soluble organic polymer is a thermoplastic polymer.

3. The aerogel of claim 1 , wherein the water-soluble organic polymer is polyvinyl alcohol, polyethylene glycol, polyacrylamide, polyacrylic acid, polymethacrylic acid, or a combination of any two or more thereof.

4. The aerogel of claim 1 wherein the water-soluble polymer is polyvinyl alcohol.

5. The aerogel of claim 1 , wherein the water-soluble organic polymer is a thermoset polymer comprising at least 90 mol % water-soluble organic monomers.

6. The aerogel of claim 1 , wherein the water-soluble organic polymer is polymerized resorcinol-formaldehyde, phenol-formaldehyde, urea-formaldehyde, polyamic acid salt or a combination of any two or more thereof.

7. The aerogel of claim 1 , wherein the water-soluble polymer is polymerized resorcinol-formaldehyde.

8. The aerogel of claim 1 , wherein the crosslinker is sodium borate, boric acid, organic dialdehyde, or a combination of any two or more thereof.

9. The aerogel of claim 1 , wherein the cellulose nanofibrils or nanocrystals have a diameter of about 5 to about 30 nm and length of about 10 nm to about 8 micrometers.

10. The aerogel of claim 1 , wherein the water-soluble graphene is graphene oxide nanosheets.

11. The aerogel of claim 1 , further comprising a surface modifier.

12. The aerogel of claim 11 wherein the crosslinker is glutaraldehyde.

13. The aerogel of claim 11 wherein the surface modifier is a silane compound.

14. The aerogel of claim 13 wherein the silane is a trialkylsilane, a dialkylarylsilane, an alkyldiarylsilane, a triarylsilane, a trichlorosilane, or a combination of any two or more thereof.

15. The aerogel of claim 1 , having a specific compressive strength ranging from about 0.001 MPa/kg m 3 to about 0.1 MPa/kg m 3 .

16. The aerogel of claim 1 , having a strain-at-failure of at least about 60%.

17. The aerogel of claim 1 , having a porosity of at least about 90%.

18. The aerogel of claim 1 , having a thermal conductivity of about 10 mWm −1 K −1 to about 60 mWm −1 K −1 .

19. An insulation composition comprising an aerogel of claim 1 .

20. The insulation composition of claim 19 wherein the insulation is thermal insulation, acoustic insulation or electrical insulation.

21. An aerogel comprising:

a water-soluble organic polymer,

cellulose nanofibrils and/or nanocrystals, and

water-soluble graphene oxide,

wherein the water-soluble polymer and the cellulose nanofibrils and/or nanocrystals are cross-linked to each other with a crosslinker such that the water-soluble organic polymer is no longer water-soluble; and wherein the crosslinker is selected from the group consisting of sodium borate, boric acid, organic dialdehyde, or a combination of any two or more thereof.

22. A method of making the aerogel of claim 1 , the method comprising:

combining a water-soluble organic polymer, cellulose nanofibrils and/or nanocrystals, and a water-soluble graphene oxide in water;

cross-linking the water-soluble organic polymer and the cellulose nanofibrils and/or nanocrystals to each other, such that the water-soluble organic polymer is no longer water-soluble; and

removing the water from the resulting gel to form the aerogel.

23. The method of claim 22 , wherein the water-soluble polymer is polyvinyl alcohol or polymerized resorcinol-formaldehyde.

24. The method of claim 22 , wherein the water is removed by freeze-drying the gel to form the aerogel.

25. The method of claim 22 , wherein the aerogel comprises water-soluble graphene oxide, further comprising contacting a surface of the aerogel with a surface modifying agent to provide a surface-modified aerogel.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 24, 2013
From: CAI, ZHIYONG; SABO, RONALD
To: THE UNITED STATES OF AMERICA AS REPRESENTED BY THE SECRETARY OF AGRICULTURE
Reel/Frame 031845/0514 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 6, 2013
From: GONG, SHAOQIN; JAVADI, ALIREZA; ZHENG, QIFENG
To: WISCONSIN ALUMNI RESEARCH FOUNDATION
Reel/Frame 031729/0074 →
Continuity (3)
Provisional Application 61724627 · Nov 9, 2012
Provisional Application 61825405 · May 20, 2013
Related Publication 20140134415A1 · May 15, 2014