IP Library Granted Patent US 9,099,751
Granted Patent B2
US 9,099,751 · App. 14/081,989 · Granted Aug 4, 2015

Nanostructured platinum alloys for use as catalyst materials

Inventors: Charles C. Hays (Pasadena, CA); Sri R. Narayan (Arcadia, CA)
Assignee: California Institute of Technology
H01M4/921B01J23/42B01J23/8913B01J35/0013B01J37/347H01M4/928H01M8/1011H01M2008/1095Y02E60/50
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Quick Facts
Patent No.
US 9,099,751
App. No.
14/081,989
Granted
Aug 4, 2015
Kind
B2
Abstract

A series of binary and ternary Pt-alloys, that promote the important reactions for catalysis at an alloy surface; oxygen reduction, hydrogen oxidation, and hydrogen and oxygen evolution. The first two of these reactions are essential when applying the alloy for use in a PEMFC.

Claims (40)

1. A platinum (Pt) metal containing alloy composition useful as a catalyst, comprising:

a film including a compound of Pt and at least one transition metal element A from group IVB or VB of the Periodic table, wherein:

a structure of the compound is single phase,

the compound comprises a Pt content of less than 50 Atomic percent (At. %),

the compound exhibits a reversible electrochemical activity having a durability, and

the reversible electrochemical activity and the durability are at least as high as the reversible electrochemical activity and durability, respectively, of a compound consisting essentially of Pt.

2. The composition of claim 1 , wherein the Pt-containing compound further comprises at least one transition metal B, thereby forming a Pt-B-A alloy.

3. The composition of claim 2 , wherein B comprises at least one element selected from the group consisting of Nickel, Cobalt, and Iron.

4. The composition of claim 3 , wherein A comprises Vanadium.

5. The composition of claim 3 , wherein A comprises Titanium.

6. The composition of claim 2 , wherein the compound comprises the Pt content of 33 At. %.

7. The composition of claim 6 , wherein B comprises Nickel and A comprises Vanadium.

8. The composition of claim 6 , wherein A comprises Titanium and B comprises Nickel.

9. The composition of claim 2 , wherein the Pt content is between 15 At. % and 40 At. %.

10. An electrochemical device comprising the composition of claim 9 as an anode, wherein:

the Pt content is 37 At. %,

the transition metal B is Nickel having a content of 43 At. %,

the transition metal element A is Vanadium having a content of 20 At. %, and

the compound has the formula Pt 37 Ni 43 V 20 .

11. An electrochemical device comprising the composition of claim 9 as a cathode, wherein:

the Pt content is 33 At. %,

the transition metal B is Nickel having a content of 44 At. %,

the transition metal A is Vanadium having a content of 23% At. %, and

the compound has the formula Pt 33 Ni 44 V 23 .

12. The composition of claim 2 , wherein the compound has the formula (Pt 100-x B x ) 100-y A y with 0≦x≦80 and 0.5≦y≦60.

13. The composition of claim 1 , wherein the compound comprises the Pt content of 37.5 or less At. %.

14. The composition of claim 1 , wherein the Pt-containing compound further comprises:

at least one transition metal B; and

at least one platinum group metal (PGM), thereby forming a Pt-PGM-B-A alloy, wherein the PGM element includes at least one of Palladium (Pd), Ruthenium (Ru), Rhodium (Rh), Rhenium (Re), Osmium (Os), and Iridium (Ir).

15. The composition of claim 1 , wherein the compound comprises the Pt content of at least 19.9 At. %.

16. The composition of claim 15 , wherein the Pt-containing compound further comprises at least one transition metal B.

17. The composition of claim 16 , wherein A comprises Vanadium and B comprises Nickel.

18. The composition of claim 16 , wherein A comprises Titanium and B comprises Nickel.

19. The composition of claim 1 , wherein the transition metal A has a content between 0.5 At. % and 60% At. %.

20. The composition of claim 19 , wherein A is Vanadium and B is Nickel.

21. The composition of claim 19 , wherein A is Titanium and B is Nickel.

22. The composition of claim 1 , wherein the film is on a carbon support.

23. An electrochemical cell comprising the compound of claim 1 as an anode, wherein the compound further comprises at least one transition metal B selected from the group consisting of Nickel, Cobalt, and Iron, thus forming a Pt-B-A alloy exhibiting a reversible hydrogen oxidation reaction with an activity at least as high as an anode consisting essentially of Pt.

24. The electrochemical cell of claim 23 , wherein the transition metal element A is Vanadium or Titanium and the transition metal B is Nickel.

25. An electrochemical cell comprising the compound of claim 1 as an anode, wherein the compound further comprises at least one transition metal B selected from the group consisting of Nickel, Cobalt, and Iron, thus forming a Pt-B-A alloy exhibiting a reversible methanol oxidation reaction with an activity at least as high as an anode consisting essentially of Pt or Pt-Ruthenium.

Assignments (1)
CONFIRMATORY LICENSE Recorded Jan 13, 2014
From: CALIFORNIA INSTITUTE OF TECHNOLOGY
To: NASA
Reel/Frame 032111/0397 →
Continuity (4)
Continuation 12784466 · May 20, 2010
Provisional Application 61222429 · Jul 1, 2009
Provisional Application 61346428 · May 19, 2010
Related Publication 20140080700A1 · Mar 20, 2014