Method for resuming a wire sawing process of a workpiece after an unplanned interruption
A method resumes an interrupted process for sawing a workpiece into wafers using a wire saw that includes advancing a wire web into existing sawing kerfs of the workpiece with a forward movement of the sawing wire with a first speed in the presence of a liquid sawing medium until the wire web or workpiece has reached a position corresponding to the interruption of the wire sawing process. The sawing wire is moved in defined time intervals by a forward movement of a particular length with a second speed and a backward movement of another length with a third speed, where the backward length is less than the forward length and the forward and backward movement correspond to a cycle. The wire length that is unwound during the forward movements is increased until the length during the forward movement corresponds to the length of the forward movement before the interruption.
1. A method for resuming an interrupted process for sawing a workpiece into a multiplicity of wafers using a wire saw, the wire saw including a sawing wire which spans a wire web including a plurality of wire sections arranged in parallel, the sawing wire being unwound from a feed spool with a forward movement and guided over at least one rotatable deflection pulley into the wire web, leaving the wire web via at least one further rotatable deflection pulley, and being wound onto a take-up spool, the interrupted process, before the interruption, including alternately moving the sawing wire in defined time intervals forward by a first length L 1 and backward by a second length L 2 , the method for resuming the interrupted process comprising:
advancing the wire web into existing sawing kerfs of the workpiece with a forward movement of the sawing wire with a first speed v 1 and in the presence of a liquid sawing medium until the wire web or workpiece has reached a position corresponding to the interruption of the wire sawing process and the sawing wire comes to a stop;
alternately moving the sawing wire in defined time intervals by a forward movement having a third length L 3 with a speed v and a backward movement having a fourth length L 4 with a speed v′, the fourth length L 4 being less than the third length L 3 and the forward and backward movement corresponding to a cycle, and
increasing the wire length unwound during the forward movement until the third length L 3 corresponds to the first length L 1 of the forward movement before the interruption.
2. The method as claimed in claim 1 , wherein the increasing the wire length unwound during the forward movement is carried out on each forward movement, on every other forward movement, or after an arbitrary number of forward movements.
3. The method as claimed in claim 1 , wherein the length L 3 is increased linearly or nonlinearly with each cycle, every other cycle or after an arbitrary number of cycles, until the length L 3 is equal to the length L 1 before the interruption.
4. The method as claimed in claim 1 , wherein the length L 4 is equal to the length L 2 .
5. The method as claimed in claim 1 , wherein the length L 4 is shorter than L 2 and the length L 4 is increased linearly or nonlinearly with each cycle, every other cycle or after an arbitrary number of cycles, until the length L 4 is equal to the length L 2 .
6. The method as claimed in claim 1 , wherein the length L 3 increases by 1 to 40% with each cycle, every other cycle or after an arbitrary number of cycles, until the length L 3 is equal to the length L 1 before the interruption.
7. The method as claimed in claim 1 , wherein the length L 3 in a first of the cycles corresponds to between 5 and 90% of the length L 1 .
8. The method as claimed in claim 1 , wherein the speed v with which the wire is moved forward is equal to the speed v′ with which the wire is moved backward.
9. The method as claimed in claim 1 , wherein the speed v with which the wire is moved forward is not equal to the speed v′ with which the wire is moved backward.