Method of fabricating potted panel latch system
A method of preparing a finished panel and latch combination, wherein the panel and latch mounting combination are seamless and attractive.
1. A method of fabricating a potted panel latch, the method comprising:
providing a panel;
removing material from a face of the panel to form a recess therein, the recess being sized and shaped to receive a latch body;
securing a latch body within the recess, the securing including:
inserting the latch body within the recess; and
applying an adhesive through apertures positioned on a flange of the latch body, the latch body including a cavity formed around an interface between the latch body and the panel, the cavity being filled with the adhesive so as to bond the latch body to the panel; and
coupling a decorative sheet to the face of the panel, the decorative sheet overlying the latch body and a portion of the panel to provide an appearance of a continuous panel.
2. The method of claim 1 , further comprising:
securing a potting cover to the latch body and a portion of the panel;
applying the adhesive through potting cover apertures, the potting cover apertures being located to align with the apertures of the latch body; and
removing the potting cover after applying the adhesive.
3. The method of claim 1 , further comprising:
securing a latch guide through a latch guide opening.
4. The method of claim 1 , further comprising:
coupling a latch mechanism to the panel, wherein the latch mechanism is positioned within the latch body.
5. The method of claim 4 wherein coupling the latch mechanism comprises:
inserting the latch mechanism within the latch body;
inserting a latch guide through a latch guide opening formed through a side surface of the panel; and
fastening the latch guide to the latch mechanism with screws.
6. The method of claim 1 wherein coupling the decorative sheet includes applying a vacuum to draw the decorative sheet through the recess to provide an appearance of a continuous panel.
7. A method to decorate a face of a panel, the method comprising:
providing the panel;
forming a recess in the face of the panel, the recess being configured to receive a latch body;
securing the latch body within the recess, the securing including:
inserting the latch body within the recess; and
applying an adhesive through apertures positioned on a flange of the latch body, the latch body including a cavity formed around an interface between the latch body and the panel, the cavity being filled with the adhesive so as to bond the latch body to the panel; and
decorating the face of the panel to provide an appearance of a continuous panel.
8. The method of claim 7 wherein the decorating comprises overlaying a decorative coating over the latch body and a portion of the panel.
9. The method of claim 7 , further comprising:
securing a latch guide through a latch guide opening located in the panel.
10. The method of claim 7 , further comprising:
coupling a latch mechanism to the panel, wherein the latch mechanism is positioned within the latch body.
11. The method of claim 10 wherein coupling the latch mechanism comprises:
inserting the latch mechanism within the latch body;
inserting a latch guide through a latch guide opening formed through a side surface of the panel; and
fastening the latch guide to the latch mechanism with screws.
12. A method of fabricating a potted panel latch, the method comprising:
providing a panel;
removing material from a face of the panel to form a recess therein, the recess being sized and shaped to receive a latch body;
securing the latch body within the recess; and
fixedly coupling a decorative sheet to the face of the panel such that the decorative sheet is immovable relative to the face of the panel, the decorative sheet overlying the latch body and a portion of the panel to provide an appearance of a continuous panel.
13. A method of fabricating a potted panel latch, the method comprising:
providing a panel;
removing material from a face of the panel to form a recess therein, the recess being sized and shaped to receive a latch body;
securing the latch body within the recess;
fixedly coupling a decorative sheet to the face of the panel, the decorative sheet overlying the latch body and a portion of the panel to provide an appearance of a continuous panel;
inserting the latch body within the recess; and
applying an adhesive through apertures positioned on a flange of the latch body, the latch body including a cavity formed around an interface between the latch body and the panel, the cavity being filled with the adhesive so as to bond the latch body to the panel.