Electro-hydraulic trimming of a part perimeter with multiple discrete pulses
A trim tool for trimming a part having a complex shape. The trim tool defines a plurality of electro-hydraulic cavities that are separated by walls in a lower die of the trim tool. Electrodes are discharged in the electro-hydraulic cavities to drive the panel into engagement with a trim steel edge. The discharge of the electrode severs the panel above the cavity and also across a portion of a wall separating adjacent cavities. Discharging an electrode in an adjacent cavity completes the trim operation above the wall.
1. A tool for trimming a panel comprising:
a lower die having plural adjacent cavities disposed around the panel and separated by walls, each cavity containing a liquid and an electrode;
an upper die having a cutting edge extending around the panel and bridging the walls between adjacent cavities, the panel being trimmed above each cavity and partially across the walls of each cavity by the cutting edge when stored charges are discharged through the electrodes.
2. The tool of claim 1 wherein each of the stored charges are sequentially discharged, and wherein a first discharge in a first cavity causes the panel to be trimmed above the first cavity and partially across two walls adjacent spaced ends of the first cavity.
3. The tool of claim 2 wherein a second discharge in a second cavity adjacent the first cavity causes the panel to be trimmed above the second cavity and partially across the two walls adjacent spaced ends of the second cavity to completely sever the panel between the first cavity and the second cavity.
4. The tool of claim 1 wherein the stored charges are sequentially discharged in each of the plurality of cavities, and wherein each discharge drives the panel against the cutting edge to trim the panel above each cavity and to trim at least half way across two walls separating the cavity from two cavities that are adjacent the cavity.
5. The tool of claim 1 further comprising a plurality of seals attached to the lower die with each seal extending about one of the plurality of cavities, wherein the seals separate the liquid in one cavity from two other cavities.
6. The tool of claim 1 wherein the stored charge is discharged between each electrode and the lower die.
7. The tool of claim 1 wherein the lower die has a nesting surface that conforms to the complex shape of the panel, and wherein the cutting edge of the upper die conforms to the complex shape of the panel.