Liquid level system with blowdown feature
The present invention provides a liquid level system with a blowdown feature.
1. A system for determining a blowdown condition in a liquid column, the system comprising:
a column operable to be fluidly connected to a vessel for holding a liquid so that the level of liquid in the column corresponds to the level of liquid in the vessel, the column including a housing and a plurality of probes, the housing having a first end and a second end, the probes being operable to be inserted at least partially into the housing, the probes being spaced apart in the housing between the first end and the second end;
a control unit operable to be electrically connected to each probe, the control unit configured to receive probe readings from each probe, the control unit configured to determine whether each probe is in liquid or in steam and to further determine whether a blowdown condition exists by comparing the probe readings to a plurality of parameters, the control unit using the probe readings, the plurality of parameters, a blowdown timer, and a blowdown flag in determining whether each probe is in liquid or in steam and in further determining whether the blowdown condition exists, the plurality of parameters including a good steam reading, an offset upper threshold, a blowdown upper threshold, a steam/liquid threshold, a blowdown lower threshold, an offset lower threshold, and a good liquid reading, wherein:
when a probe reading for a probe is at or below the good steam reading and above the offset upper threshold, the probe reading indicates the probe is clean and in steam;
when a probe reading for a probe is at or below the offset upper threshold and at or above the steam/liquid threshold, the probe reading indicates the probe is becoming contaminated and in steam;
when a probe reading for a probe is at or below the blowdown upper threshold and at or above the steam/liquid threshold, the probe reading indicates the probe is contaminated and in steam;
when a probe reading for a probe is at or above the blowdown lower threshold and below the steam/liquid threshold, the probe reading indicates the probe is contaminated and in liquid;
when a probe reading for a probe is at or above the offset lower threshold and below the steam/liquid threshold, the probe reading indicates the probe is becoming contaminated and in liquid;
when a probe reading for a probe is at or above the good liquid reading and below the offset lower threshold, the probe reading indicates the probe is clean and in liquid; and
the steam/liquid threshold is an approximate midpoint between the good steam reading and the good liquid reading; and
an output device operable to be electrically connected to the control unit, the output device configured to signal whether each probe is in liquid or in steam and to further signal whether the blowdown condition exists;
wherein, when a probe reading for a probe is at or between the offset upper threshold and the offset lower threshold, the blowdown timer is started;
wherein, after the blowdown timer is started, when each subsequent probe reading for the probe is at or between the offset upper threshold and the offset lower threshold for a predetermined period of time, the blowdown flag is set; and
wherein, after the blowdown flag is set, when a subsequent probe reading for the probe is at or between the blowdown upper threshold and the blowdown lower threshold, the output device signals that the blowdown condition exists.
2. The system of claim 1 ,
wherein, after the blowdown timer is started, when a subsequent probe reading is above the offset upper threshold or below the offset lower threshold, the blowdown timer is reset.
3. The system of claim 1 ,
wherein, after the output device signals that the blowdown condition exists, when a subsequent probe reading is above the blowdown upper threshold or below the blowdown lower threshold, the output device continues to signal that the blowdown condition exists.
4. The system of claim 1 ,
wherein, after the output device signals that the blowdown condition exists, when a subsequent probe reading is above the offset upper threshold or below the offset lower threshold, the output device no longer signals that the blowdown condition exists.
5. The system of claim 1 , wherein:
the offset upper threshold parameter is greater than the offset lower threshold parameter; and
the blowdown upper threshold parameter is greater than the blowdown lower threshold parameter.
6. The system of claim 1 , wherein:
the offset upper threshold parameter is greater than the blowdown upper threshold parameter; and
the offset lower threshold parameter is less than the blowdown lower threshold parameter.
7. The system of claim 1 , wherein:
the control unit includes a plurality of probe modules;
each probe corresponds to a separate probe module; and
each probe module is configured to receive probe readings from the corresponding probe and to determine whether the corresponding probe is in liquid or in steam and to further determine whether the blowdown condition exists.
8. A system for determining a blowdown condition in a liquid column, the system comprising:
a column operable to be fluidly connected to a vessel for holding a liquid so that the level of liquid in the column corresponds to the level of liquid in the vessel, the column including a housing and a plurality of probes, the housing having a first end and a second end, the probes being operable to be inserted at least partially into the housing, the probes being spaced apart in the housing between the first end and the second end; and
a control unit operable to be electrically connected to each probe, the control unit configured to receive probe readings from each probe, the control unit configured to determine whether each probe is in liquid or in steam and to further determine whether a blowdown condition exists by comparing the probe readings to a plurality of parameters, the control unit using the probe readings, the plurality of parameters, a blowdown timer, and a blowdown flag in determining whether each probe is in liquid or in steam and in further determining whether the blowdown condition exists, the plurality of parameters including a good steam reading, an offset upper threshold, a blowdown upper threshold, a steam/liquid threshold, a blowdown lower threshold, an offset lower threshold, and a good liquid reading, wherein:
when a probe reading for a probe is at or below the good steam reading and above the offset upper threshold, the probe reading indicates the probe is clean and in steam;
when a probe reading for a probe is at or below the offset upper threshold and at or above the steam/liquid threshold, the probe reading indicates the probe is becoming contaminated and in steam;
when a probe reading for a probe is at or below the blowdown upper threshold and at or above the steam/liquid threshold, the probe reading indicates the probe is contaminated and in steam;
when a probe reading for a probe is at or above the blowdown lower threshold and below the steam/liquid threshold, the probe reading indicates the probe is contaminated and in liquid;
when a probe reading for a probe is at or above the offset lower threshold and below the steam/liquid threshold, the probe reading indicates the probe is becoming contaminated and in liquid;
when a probe reading for a probe is at or above the good liquid reading and below the offset lower threshold, the probe reading indicates the probe is clean and in liquid; and
the steam/liquid threshold is an approximate midpoint between the good steam reading and the good liquid reading;
wherein, when a probe reading for a probe is at or between the offset upper threshold and the offset lower threshold, the blowdown timer is started;
wherein, after the blowdown timer is started, when each subsequent probe reading for the probe is at or between the offset upper threshold and the offset lower threshold for a predetermined period of time, the blowdown flag is set; and
wherein, after the blowdown flag is set, when a subsequent probe reading for the probe is at or between the blowdown upper threshold and the blowdown lower threshold, an output device signals that the blowdown condition exists.
9. The system of claim 8 ,
wherein, after the blowdown timer is started, when a subsequent probe reading is above the offset upper threshold or below the offset lower threshold, the blowdown timer is reset.
10. The system of claim 8 ,
wherein, after the output device signals that the blowdown condition exists, when a subsequent probe reading is above the blowdown upper threshold or below the blowdown lower threshold, the output device continues to signal that the blowdown condition exists.
11. The system of claim 8 ,
wherein, after the output device signals that the blowdown condition exists, when a subsequent probe reading is above the offset upper threshold or below the offset lower threshold, the output device no longer signals that the blowdown condition exists.
12. The system of claim 8 , wherein:
the offset upper threshold parameter and the blowdown upper threshold parameter are greater than the steam/liquid threshold parameter; and
the offset lower threshold parameter and the blowdown lower threshold parameter are less than the steam/liquid threshold parameter.
13. The system of claim 8 , wherein:
the offset upper threshold parameter is greater than the blowdown upper threshold parameter; and
the offset lower threshold parameter is less than the blowdown lower threshold parameter.
14. The system of claim 8 , wherein:
the control unit includes a plurality of probe modules;
each probe corresponds to a separate probe module; and
each probe module is configured to receive probe readings from the corresponding probe and to determine whether the corresponding probe is in liquid or in steam and to further determine whether the blowdown condition exists.
15. A system for determining a blowdown condition in a liquid level column, the system comprising:
a control unit operable to be electrically connected to probes in a liquid column, the control unit configured to receive probe readings from each probe, the control unit configured to determine whether each probe is in liquid or in steam and to further determine whether a blowdown condition exists by comparing the probe readings to a plurality of parameters, the control unit using the probe readings, the plurality of parameters, a blowdown timer, and a blowdown flag in determining whether each probe is in liquid or in steam and in further determining whether the blowdown condition exists, the plurality of parameters including a good steam reading, an offset upper threshold, a blowdown upper threshold, a steam/liquid threshold, a blowdown lower threshold, an offset lower threshold, and a good liquid reading, wherein:
when a probe reading for a probe is at or below the good steam reading and above the offset upper threshold, the probe reading indicates the probe is clean and in steam;
when a probe reading for a probe is at or below the offset upper threshold and at or above the steam/liquid threshold, the probe reading indicates the probe is becoming contaminated and in steam;
when a probe reading for a probe is at or below the blowdown upper threshold and at or above the steam/liquid threshold, the probe reading indicates the probe is contaminated and in steam;
when a probe reading for a probe is at or above the blowdown lower threshold and below the steam/liquid threshold, the probe reading indicates the probe is contaminated and in liquid;
when a probe reading for a probe is at or above the offset lower threshold and below the steam/liquid threshold, the probe reading indicates the probe is becoming contaminated and in liquid;
when a probe reading for a probe is at or above the good liquid reading and below the offset lower threshold, the probe reading indicates the probe is clean and in liquid; and
the steam/liquid threshold is an approximate midpoint between the good steam reading and the good liquid reading; and
an output device operable to be electrically connected to the control unit, the output device configured to signal whether each probe is in liquid or in steam and to further signal whether the blowdown condition exists;
wherein, when a probe reading for a probe is at or between the offset upper threshold and the offset lower threshold, the blowdown timer is started;
wherein, after the blowdown timer is started, when each subsequent probe reading for the probe is at or between the offset upper threshold and the offset lower threshold for a predetermined period of time, the blowdown flag is set; and
wherein, after the blowdown flag is set, when a subsequent probe reading for the probe is at or between the blowdown upper threshold and the blowdown lower threshold, the output device signals that the blowdown condition exists.
16. The system of claim 15 ,
wherein, after the blowdown timer is started, when a subsequent probe reading is above the offset upper threshold or below the offset lower threshold, the blowdown timer is reset.
17. The system of claim 15 ,
wherein, after the output device signals that the blowdown condition exists, when a subsequent probe reading is above the blowdown upper threshold or below the blowdown lower threshold, the output device continues to signal that the blowdown condition exists.
18. The system of claim 15 ,
wherein, after the output device signals that the blowdown condition exists, when a subsequent probe reading is above the offset upper threshold or below the offset lower threshold, the output device no longer signals that the blowdown condition exists.
19. The system of claim 15 , wherein:
the offset upper threshold parameter is greater than the offset lower threshold parameter; and
the blowdown upper threshold parameter is greater than the blowdown lower threshold parameter.
20. The system of claim 15 , wherein:
the offset upper threshold parameter is greater than the blowdown upper threshold parameter; and
the offset lower threshold parameter is less than the blowdown lower threshold parameter.
21. The system of claim 15 , wherein:
the control unit includes a plurality of probe modules;
each probe corresponds to a separate probe module; and
each probe module is configured to receive probe readings from the corresponding probe and to determine whether the corresponding probe is in liquid or in steam and to further determine whether the blowdown condition exists.