IP Library Granted Patent US 9,368,791
Granted Patent B2
US 9,368,791 · App. 14/095,764 · Granted Jun 14, 2016

Cathode active material, method for preparing the same, and lithium secondary batteries including the same

Inventors: Jiyoon Kim (Chungcheongnam-do, KR); Kitae Kim (Gyeonggi-do, KR); Dongwook Shin (Chungcheongnam-do, KR); Hyung Cheoul Shim (Chungcheongnam-do, KR); Hayeon Lee (Gyeonggi-do, KR); SungNim Jo (Seoul, KR); Haein Cho (Chungcheongnam-do, KR)
Assignee: SAMSUNG SDI CO., LTD.
H01M4/366H01M4/505H01M4/525H01M4/582H01M4/5825Y02E60/122
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Quick Facts
Patent No.
US 9,368,791
App. No.
14/095,764
Granted
Jun 14, 2016
Kind
B2
Abstract

The present invention relates to a cathode active material for a lithium secondary battery, a method for preparing the same, and a lithium secondary battery including the same, and provides a cathode active material including: a lithium manganese-excess layered structure composite oxide represented by Formula Li[Li x-z (Ni a Co b Mn c ) 1-x ]O 2-y F y (here, a+b+c=1, 0.05≦x≦0.33, 0≦y≦0.08, and 0<z≦0.05); a metal fluoride coating layer coated on a surface of the composite oxide; and a metal phosphate coating layer coated on the metal fluoride coating layer.

Claims (35)

1. A cathode active material comprising:

a lithium manganese-excess layered structure composite oxide represented by Formula Li[Li x-z (Ni a Co b Mn c ) 1-x ]O 2-y F y (here, a+b+c=1, 0.05<×<0.33, 0<y<0.08, and 0<z<0.05);

a metal fluoride coating layer coated on a surface of the composite oxide; and

a metal phosphate coating layer coated on the metal fluoride coating layer.

2. The cathode active material of claim 1 , further comprising:

a lithium manganese oxide (LiMn 2 O 4 ) having a cubic spinel structure, which is formed by a change in a part of a monoclinic Li 2 MnO 3 in the composite oxide in a vicinity of a surface of the composite oxide.

3. The cathode active material of claim 2 , wherein the lithium manganese oxide having a cubic spinel structure performs a reduction reaction at 2.8 V to 3.0 V.

4. The cathode active material of claim 1 , wherein the composite oxide comprises a rhombohedral LiMO 2 (here, M is Ni, Co, and Mn) and a monoclinic Li 2 MnO 3 .

5. The cathode active material of claim 1 , wherein a total content of the metal fluoride coating layer and the metal phosphate coating layer is 0.5 wt% to 2.0 wt% based on a content of the cathode active material.

6. The cathode active material of claim 5 , wherein a weight ratio of the metal fluoride coating layer and the metal phosphate coating layer is within a range of 1.0 <the metal fluoride coating layer/the metal phosphate coating layer <5.0.

7. The cathode active material of claim 1 , wherein the metal fluoride is one selected from the group consisting of AlF 3 , MgF 2 , CoF 3 , NaF, and a mixture thereof.

8. The cathode active material of claim 1 , wherein the metal phosphate is one selected from the group consisting of AlPO 4 , Mg 3 (PO 4 ) 2 , Co 3 (PO 4 ) 2 , and a mixture thereof.

9. The cathode active material of claim 1 , wherein a content of the metal phosphate coating layer is 1.0 wt % or less.

10. The cathode active material of claim 9 , wherein a content of the metal phosphate coating layer is 0.2 wt % to 0.4 wt %.

11. A method for preparing a cathode active material comprising:

preparing a lithium manganese-excess layered structure composite oxide represented by Formula Li[Li x-z (Ni a Co b Mn c ) 1-x ]O 2-y F y (here, a+b+c=1, 0.05 <×<0.33, 0<y<0.08, and 0<z<0.05);

performing a primary coating on a surface of the composite oxide with a metal fluoride; and

performing a secondary coating on the metal fluoride coating layer with a metal phosphide.

12. The method of claim 11 , further comprising:

forming a lithium manganese oxide having a cubic spinel structure between the composite oxide and the metal fluoride coating layer.

13. The method of claim 12 , wherein the forming comprises:

forming a lithium-metal-fluoride (Li-M-F) composite by reacting lithium in a monoclinic Li 2 MnO 3 region in the composite oxide with the metal fluoride coating layer; and

changing a part of Li 2 MnO 3 in the monoclinic Li 2 MnO 3 region into LiMn 2 O 4 having a cubic spinel structure.

14. The method of claim 11 , further comprising:

heat-treating the cathode active material under an inert atmosphere.

15. The method of claim 11 , wherein the primary coating and the secondary coating are continuously performed.

16. The method of claim 11 , wherein a total content of the coating layer coated through the primary coating and the secondary coating is 0.5 wt % to 2.0 wt % based on the content of the cathode active material.

17. The method of claim 11 , wherein a weight ratio of the metal fluoride coating layer coated through the primary coating and the metal phosphate coating layer coated through the secondary coating is within a range of 1.0<the metal fluoride coating layer/the metal phosphate coating layer <5.0.

18. The method of claim 11 , wherein the metal fluoride is one selected from the group consisting of AlF 3 , MgF 2 , CoF 3 , NaF, and a mixture thereof.

19. The method of claim 11 , wherein the metal phosphate is one selected from the group consisting of AlPO 4 , Mg 3 (PO 4 ) 2 , Co 3 (PO 4 ) 2 , and a mixture thereof.

20. A lithium secondary battery comprising:

a cathode comprising the cathode active material of claim 1 ;

an anode comprising an anode active material; and

an electrolyte present between the cathode and the anode.

21. The lithium secondary battery of claim 20 , wherein a nominal voltage of a discharge curve (1 C and 4.6 V to 2.5 V) is 3.6 V or more.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 18, 2015
From: SAMSUNG FINE CHEMICALS CO., LTD
To: SAMSUNG SDI CO., LTD
Reel/Frame 036599/0620 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 10, 2013
From: KIM, JIYOON; KIM, KITAE; SHIN, DONGWOOK; SHIM, HYUNG CHEOUL; LEE, HAYEON; JO, SUNGNIM; CHO, HAEIN
To: SAMSUNG FINE CHEMICALS CO., LTD
Reel/Frame 031750/0478 →
Priority Claims (1)
KR 10-2012-0140715 · Dec 6, 2012 · national
Continuity (1)
Related Publication 20140162127A1 · Jun 12, 2014