IP Library › Granted Patent US 9,509,181
Granted Patent B2
US 9,509,181 · App. 14/101,415 · Granted Nov 29, 2016

Transverse flux stator geometry

Inventors: Thomas F. Janecek (Flagstaff, AZ); John M. Dyer (Flagstaff, AZ); Scott Reynolds (Flagstaff, AZ); Tyler K. Williams (Flagstaff, AZ)
Assignee: Electric Torque Machines Inc.
H02K1/145H02K15/022H02K21/145H02K21/227H02K1/2786Y10T29/49009
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Quick Facts
Patent No.
US 9,509,181
App. No.
14/101,415
Granted
Nov 29, 2016
Kind
B2
Abstract

An electrical machine includes a rotor for rotation about a rotational axis, a coil arranged circumferentially with respect to and encircling the rotational axis, and a stator assembly. The stator assembly includes a unitary lamina comprising a plurality of extending members integral therewith, the extending members being bent to form a plurality of opposing extending members about the coil. The electrical machine is at least one of a transverse flux machine or a commutated flux machine. Methods of manufacturing stators for assembly with rotors to form electrical machines are also disclosed.

Claims (32)

1. An electrical machine, comprising:

a rotor for rotation about a rotational axis;

a coil arranged circumferentially with respect to and encircling the rotational axis;

wherein the coil extends in a single plane about the rotational axis; and

a stator assembly comprising:

a ring shaped lamina structure formed from and consisting of a piece of planar material and comprising:

a stem portion formed from said planar material;

a plurality of gaps in the ring shaped lamina that extends radially from the stem portion to an edge of the ring shaped lamina structure, wherein said gaps form

a plurality of radially extending members in said planar material that are integral with and extending from said stem portion to form a plurality of opposing extending members about the coil;

wherein a first set of extending members are configured on a first side of said coil and a second set of extending members are configured on a second, and opposing side from said first side, of said coil;

wherein the first set and second set of extending members form a coil channel that extends circumferentially with respect to said rotational axis and wherein the coil is configured in said coil channel

wherein a first set of extending members and second set of extending member are formed from the same piece of planar material; and

wherein the electrical machine is a transverse flux machine.

2. The electrical machine of claim 1 , comprising at least one electrical segmentation gap in the ring shaped lamina that extends between two adjoining radially extending members and substantially through a magnetic flux path portion of the stem portion to reduce eddy currents.

3. The electrical machine of claim 1 , wherein the plurality of radially extending members are configured in an alternating axial configuration about a coil, wherein a first radially extending member is configured on a first axial side of the coil and a second and adjacent radially extending member, to said first radially extending member, is configured on a second and opposing axial side of the coil to form a coil channel that extends circumferentially with respect to said rotational axis and wherein the coil is configured in said coil channel.

4. The electrical machine of claim 1 , wherein the first and second set of extending members each have an extended end and wherein a tooth is coupled with each of said extended ends to form a plurality of teeth that extend axially.

5. The electrical machine of claim 4 , wherein a coil space is formed in the rotational axis between a first and second set of teeth, whereby said coil space is configured for placement of a coil into a coil channel through said coil space.

6. The electrical machine of claim 4 , wherein the plurality of teeth extend at least partially over the coil.

7. The electrical machine of claim 4 , wherein the plurality of teeth are integral with the radially extending members.

8. The electrical machine of claim 4 , wherein the tooth comprises a head portion that extends axially from a radially extending portion of the radially extending members; and

wherein the head portion extends axially to an extended end.

9. The electrical machine of claim 8 , further comprising one or more hood portions that extend from either side of the head portion to the radially extending portion of the extending members; and

wherein the hood portions are slope from either side of the head portion to the radially extending portion of the extending members.

10. The electrical machine of claim 4 , wherein the rotor is located radially inward from the stator assembly.

11. The electrical machine of claim 1 , wherein the plurality of radially extending member are configured in an alternating axial configuration about a coil, wherein a first radially extending member is configured on a first axial side of the coil and a second and adjacent radially extending member to said first radially extending member is configured on a second and opposing axial side of the coil to form a coil channel that extends circumferentially with respect to said rotational axis and wherein the coil is configured in said coil channel.

12. The electrical machine of claim 1 , wherein the plurality of radially extending members extend radially out from the stem portion.

13. The electrical machine of claim 1 , wherein the plurality of radially extending members extend radially in from the stem portion.

14. The electrical machine of claim 1 , wherein the coil consists essentially of aluminum.

15. The electrical machine of claim 1 , comprising a first ring shaped lamina structure that is stacked adjacent to a second ring shaped lamina structure in the stator assembly to form a multi-phase electrical machine.

16. The electrical chine of claim 1 , wherein the rotor comprises one or more flexible magnets.

17. The electrical machine of claim 1 , wherein the electrical machine is a motor, and wherein a current applied to the coil induces magnetic flux in the ring shaped lamina structure and to rotate the rotor.

18. The electrical machine of claim 1 , wherein the electrical machine is a generator, and wherein rotation of the rotor generates magnetic flux in the ring shaped lamina structure to induce current in the coil.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 10, 2013
From: JANECEK, THOMAS F.; DYER, JOHN M.; REYNOLDS, SCOTT; WILLIAMS, TYLER K.
To: ELECTRIC TORQUE MACHINES, INC.
Reel/Frame 031747/0641 →
Continuity (1)
Related Publication 20150162786A1 · Jun 11, 2015