IP Library Granted Patent US 9,150,231
Granted Patent B2
US 9,150,231 · App. 14/110,810 · Granted Oct 6, 2015

Maintenance and retrieval cart

Inventors: Richard De Jong (Oakville, CA); Jerry Michilsen (Ancaster, CA); John Pollock (Mossley, CA)
Assignee: Ideal Warehouse Innovations, Inc.
B62B3/002B65G1/04B65G2207/40
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Quick Facts
Patent No.
US 9,150,231
App. No.
14/110,810
Granted
Oct 6, 2015
Kind
B2
Abstract

A maintenance and retrieval cart is provided for use with a push back storage rack having a plurality of nested trays riding on a pair of inclined rails. The maintenance and retrieval cart comprises a base with a safety rail secured thereto. The base is supported on an undercarriage which facilitates movement along the inclined rails. A drive mechanism is operatively connected to move the cart along the inclined rails.

Claims (41)

1. A maintenance and retrieval cart for use with a push back storage rack having a plurality of nested trays riding on a pair of inclined rails, said maintenance and retrieval cart comprising:

a base having mounted thereto a safety rail;

an undercarriage supporting the base and facilitating movement along said inclined rails; and

a drive mechanism operable from said base, the drive mechanism being operatively connected to move the cart along said inclined rails.

2. The maintenance and retrieval cart of claim 1 further comprising a fork pocket mounted to the base for removable lifting engagement with a lifting fork of a lifting device.

3. The maintenance and retrieval cart of claim 1 further comprising a kick plate secured to secure to the perimeter of the base and the hand rail.

4. The maintenance and retrieval cart of claim 2 further comprising a locking mechanism to releasably lock the cart to the push back storage rack.

5. The maintenance and retrieval cart of claim 3 further comprising fall arrest anchors.

6. The maintenance and retrieval cart of claim 1 wherein the undercarriage comprises cart rollers sized and positioned to ride on said inclined rails.

7. The maintenance and retrieval cart of claim 6 further comprising a brake mechanism for operative braking engagement with the cart rollers.

8. The maintenance and retrieval cart of claim 7 further comprising a rail guide mounted to the base adjacent each of the cart rollers.

9. The maintenance and retrieval cart of claim 8 wherein the drive mechanism comprises a drive wheel operatively engaged to a traveler geared to one of the cart rollers.

10. The maintenance and retrieval cart of claim 9 wherein the drive wheel is manually operable.

11. The maintenance and retrieval cart of claim 1 wherein the undercarriage comprises a mounting surface for removably resting on one of the nested trays of the push back storage rack.

12. The maintenance and retrieval cart of claim 11 wherein the drive mechanism comprises a drive wheel operatively engaged to a traveler geared to a roller mounted to said one of the nested trays of the push back storage rack.

13. The maintenance and retrieval cart of claim 12 wherein the drive wheel is manually operable.

14. The maintenance and retrieval cart of claim 13 wherein the drive wheel is operable by a mechanized device.

15. A method of clearing a jam of items in a push back storage rack having a plurality of nested trays riding on a pair of inclined rails comprises the steps of:

loading a maintenance and retrieval cart onto a lifting machine having lifting forks by inserting the lifting forks into a corresponding lift fork pocket mounted to a base of the maintenance and retrieval cart;

lifting the maintenance and retrieval cart into a position aligned with an exposed end of the incline rails of the push back rack in a lane adjacent to the location of the jam;

locking the maintenance and retrieval cart to the inclined rails by engaging a locking mechanism;

actuating a drive means to move the maintenance and retrieval cart to a position adjacent to the items in the jam;

applying a brake mechanism in operative engagement with the rollers to prevent movement of the maintenance and repair cart along the incline rails;

manually clearing the jam;

disengaging the brake mechanism; and

returning the maintenance and retrieval cart to the exposed end of the incline rails.

16. The method of claim 15 further comprising the steps of:

inserting the lifting forks into the lift fork pocket;

removing the locking pins;

releasing the maintenance and retrieval cart from the inclined rails; and

lowering the maintenance and retrieval cart is lowered to the ground.

17. A maintenance and retrieval cart for use with a push back storage rack having a plurality of nested trays riding on a pair of inclined rails, said maintenance and retrieval cart comprising:

a base having mounted thereto a safety rail;

an undercarriage supporting the base and facilitating movement along said inclined rails, wherein the undercarriage comprises cart rollers sized and positioned to ride on said inclined rails;

a drive mechanism operatively connected to move the cart along said inclined rails, wherein the drive mechanism comprises a drive wheel operatively engaged to a traveler geared to one of the cart rollers and wherein the drive wheel is manually operable;

a brake mechanism for operative braking engagement with the cart rollers; and

a rail guide mounted to the base adjacent each of the cart rollers.

18. The maintenance and retrieval cart of claim 17 wherein the undercarriage comprises a mounting surface for removably resting on one of the nested trays of the push back storage rack.

19. The maintenance and retrieval cart of claim 18 wherein the drive mechanism comprises a drive wheel operatively engaged to a traveler geared to a roller mounted to said one of the nested trays of the push back storage rack.

20. The maintenance and retrieval cart of claim 19 wherein the drive wheel is manually operable.

21. The maintenance and retrieval cart of claim 20 wherein the drive wheel is operable by a mechanized device.

Assignments (3)
CHANGE OF NAME Recorded Apr 1, 2015
From: FROMMELT INDUSTRIES OF CANADA INC.
To: IDEAL WAREHOUSE INNOVATIONS, INC.
Reel/Frame 035345/0585 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 9, 2013
From: DE JONG, RICHARD; MICHILSEN, JERRY; POLLOCK, JOHN
To: DC SOLUTIONS, INC.
Reel/Frame 031373/0613 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 9, 2013
From: DC SOLUTIONS, INC.
To: FROMMELT INDUSTRIES OF CANADA INC.
Reel/Frame 031373/0872 →
Continuity (2)
Provisional Application 61479883 · Apr 28, 2011
Related Publication 20140035245A1 · Feb 6, 2014