IP Library Granted Patent US 9,150,428
Granted Patent B2
US 9,150,428 · App. 14/122,461 · Granted Oct 6, 2015

Methods for separating iron ions from aluminum ions

Inventors: Richard Boudreault (St-Laurent, CA); Joël Fournier (Carignan, CA); Laury Gauthier (Saint-Apollinaire, CA)
Assignee: ORBITE ALUMINAE INC.
C01G49/02C01G49/06C22B3/06C22B3/12C22B3/44C22B21/0015
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Quick Facts
Patent No.
US 9,150,428
App. No.
14/122,461
Granted
Oct 6, 2015
Kind
B2
Abstract

There are provided methods for separating iron ions from aluminum ions. For example, the methods can comprise providing a basic aqueous composition comprising said iron ions and said aluminum ions and having a pH of about 10.5 to about 13 and a temperature of about 50 ° C. to about 150 ° C.; reacting said basic aqueous composition with hematite so as to promote, catalyze and/or enhance formation of hematite and to obtain a liquid phase comprising said aluminum ions and a solid phase comprising said so-formed hematite generated with said iron ions; and separating said liquid phase from said solid phase.

Claims (26)

1. A method for separating iron ions from aluminum ions contained in a basic aqueous composition, said method comprising :

providing a basic aqueous composition comprising said iron ions and said aluminum ions and having a pH of about 10.5 to about 13 and a temperature of about 50 ° C. to about 150 ° C.;

reacting said basic aqueous composition with hematite so as to promote, catalyze and/or enhance formation of hematite and to obtain a liquid phase comprising said aluminum ions and a solid phase comprising said so-formed hematite generated with said iron ions; and

separating said liquid phase from said solid phase.

2. The method of claim 1 , wherein said method further comprises precipitating said aluminum ions from said liquid phase by adjusting pH of said liquid phase to a value of about 7 to about 11.

3. The method of claim 1 , wherein said method further comprises precipitating said aluminum ions from said liquid phase by adjusting the pH of said liquid phase to a value of about 8 to about 10.5.

4. The method of claim 1 , wherein said method further comprises precipitating said aluminum ions from said liquid phase by adjusting pH of said liquid phase to a value of about 9 to about 10.

5. The method of claim 1 , wherein said method further comprises precipitating said aluminum ions from said liquid phase by adjusting pH of said liquid phase to a value of about 9.2 to about 9.8.

6. The method of claim 5 , wherein said method further comprises adding a precipitating agent effective for facilitating precipitation of said aluminum ions.

7. The method of claim 1 , wherein said basic aqueous composition, before being reacted with said hematite, comprises at least one precipitate that comprises Fe(OH) 3 , Fe(OH) 2 , or a mixture thereof.

8. The method of claim 1 , wherein said basic aqueous composition has a temperature of about 50 ° C. to about 70 ° C.

9. The method of claim 1 , wherein said basic aqueous composition has a temperature of about 70 ° C. to about 100 ° C.

10. The method of claim 1 , wherein said basic aqueous composition has a pH of about 10.8 to about 11.8.

11. The method of claim 1 , wherein said basic aqueous composition has a pH of about 11.5 to about 12.5.

12. The method of claim 1 , wherein about 0.5 to about 25 g hematite are reacted per liter of said basic aqueous composition.

13. The method of claim 1 , wherein hematite is added at a molar ratio hematite / total amount of iron contained in the basic aqueous composition of about 0.01 to about 0.1.

14. The method of claim 1 , wherein said basic aqueous composition is reacted with said hematite by at least substantially maintaining said basic aqueous composition at said temperature.

15. A method for separating iron from aluminum contained in a basic aqueous composition, said method comprising :

reacting said basic aqueous composition comprising said iron and said aluminum with hematite under conditions suitable for at least partially converting said iron into hematite in the form of a precipitate, thereby obtaining a liquid phase and a solid phase, said conditions suitable for at least partially converting said iron into hematite in the form of a precipitate comprises reacting said basic aqueous composition with hematite at a pH of about 10.5 to about 13;

separating said liquid phase from said solid phase; and

precipitating aluminum ions from said liquid phase by adjusting pH of said liquid phase to a value of about 7 to about 11.

16. The method of claim 15 , wherein said method further comprises precipitating said aluminum ions from said liquid phase by adjusting pH of said liquid phase to a value of about 9 to about 10.

17. The method of claim 15 , wherein said hematite is reacted with said basic aqueous composition under agitation.

18. The method of claim 15 , wherein said conditions suitable for at least partially converting said iron into hematite in the form of a precipitate comprises reacting said basic aqueous composition with hematite at a temperature of about 50 ° C. to about 150 ° C.

19. The method of claim 15 , wherein said conditions suitable for at least partially converting said iron into hematite in the form of a precipitate comprises reacting said basic aqueous composition with hematite at a pH of about 11.5 to about 12.5; and comprises reacting about 0.25 to about 25 g of hematite per liter of said basic aqueous composition.

20. The method of claim 15 , wherein said conditions suitable for at least partially converting said iron into hematite in the form of a precipitate comprises reacting said basic aqueous composition with hematite at a pH of about 10.8 to about 11.8; and comprises reacting about 1 to about 20 g of hematite per liter of said basic aqueous composition.

Assignments (4)
CHANGE OF NAME Recorded Nov 26, 2015
From: ORBITE ALUMINAE INC.
To: ORBITE TECHNOLOGIES INC.
Reel/Frame 037160/0908 →
SECURITY INTEREST Recorded Nov 5, 2015
From: ORBITE TECHNOLOGIES INC.
To: MIDCAP FINANCIAL TRUST
Reel/Frame 036969/0065 →
SECURITY INTEREST Recorded Nov 5, 2015
From: ORBITE TECHNOLOGIES INC.
To: MIDCAP FINANCIAL TRUST
Reel/Frame 036969/0193 →
NUNC PRO TUNC ASSIGNMENT Recorded Mar 12, 2014
From: BOUDREAULT, RICHARD; FOURNIER, JOEL; GAUTHIER, LAURY
To: ORBITE ALUMINAE INC.
Reel/Frame 032411/0721 →
Continuity (2)
Provisional Application 61493018 · Jun 3, 2011
Related Publication 20140301920A1 · Oct 9, 2014