IP Library Patent Application 14123363
Patent Application
App. No. 14/123,363

ZEOLITIC CATALYTIC CONVERSION OF ALCOHOLS TO HYDROCARBONS

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Quick Facts
Patent No.
US None
App. No.
14/123,363
Abstract

A method for converting an alcohol to a hydrocarbon, the method comprising contacting said alcohol with a metal-loaded zeolite catalyst at a temperature of at least 100° C. and up to 550° C., wherein said alcohol can be produced by a fermentation process, said metal is a positively-charged metal ion, and said metal-loaded zeolite catalyst is catalytically active for converting said alcohol to said hydrocarbon.

Claims (31)

1 . A method for converting an alcohol to a hydrocarbon, the method comprising contacting said alcohol with a metal-loaded zeolite catalyst at a temperature of at least 100° C. and up to 550° C., wherein said alcohol can be produced by a fermentation process, said metal is a positively-charged metal ion, and said metal-loaded zeolite catalyst is catalytically active for converting said alcohol to said hydrocarbon.

2 . The method of claim 1 , wherein said alcohol is comprised of ethanol.

3 . The method of claim 1 , wherein said alcohol is a component of an aqueous solution.

4 . The method of claim 1 , wherein said alcohol is a component of an aqueous solution in a concentration of no more than about 20%.

5 . The method of claim 4 , wherein said concentration is no more than about 10%.

6 . The method of claim 1 , wherein said alcohol is produced by a fermentation process.

7 . The method of claim 6 , wherein said alcohol is a component of a fermentation stream when contacted with said metal-loaded zeolite catalyst.

8 . The method of claim 1 , wherein said temperature is at least 200° C. and up to 500° C.

9 . The method of claim 1 , wherein said temperature is at least 350° C. and up to 500° C.

10 . The method of claim 1 , wherein said temperature is at least 350° C. and up to 450° C.

11 . The method of claim 1 , wherein said temperature is at least 375° C. and up to 425° C.

12 . The method of claim 1 , wherein said metal is selected from alkali metal, alkaline earth metal, copper, iron, vanadium, zinc, titanium, cadmium, gallium, indium, and combinations thereof.

13 . The method of claim 1 , wherein said metal is selected from copper, iron, and vanadium.

14 . The method of claim 1 , wherein said zeolite is comprised of a pentasil zeolite.

15 . The method of claim 14 , wherein said pentasil zeolite is comprised of ZSM5.

16 . The method of claim 1 , wherein said metal-loaded zeolite catalyst is comprised of Cu-ZSM5.

17 . The method of claim 1 , wherein said metal-loaded zeolite catalyst is comprised of V-ZSM5.

18 . The method of claim 1 , wherein said hydrocarbon is a mixture of hydrocarbon compounds, wherein said mixture is useful as a fuel or as a blendstock component of a fuel.

19 . The method of claim 18 , wherein said mixture of hydrocarbon compounds is comprised of hydrocarbon compounds containing at least four carbon atoms.

20 . The method of claim 18 , wherein said mixture of hydrocarbon compounds substantially corresponds to a petrochemical fraction.

21 . The method of claim 20 , wherein said petrochemical fraction substantially corresponds to a fuel selected from gasoline, kerosene, diesel, and jet propellant.

22 . The method of claim 1 , wherein said method is integrated with a fermentation process, wherein said fermentation process produces said alcohol as a component of a fermentation stream, and said fermentation stream is contacted with said metal-loaded zeolite catalyst.

23 . The method of claim 1 , wherein said method is integrated with a biomass reactor that includes a fermentation process, wherein said fermentation process produces said alcohol as a component of a fermentation stream, and said fermentation stream is contacted with said metal-loaded zeolite catalyst.

24 . The method of claim 20 , wherein said method further comprises distilling said mixture of hydrocarbon compounds to obtain a fraction of said mixture of hydrocarbon compounds.

25 . The method of claim 1 , wherein said alcohol is produced from a biomass source.

26 . The method of claim 25 , wherein said biomass source is comprised of lignocellulosic matter.

27 . The method of claim 6 , wherein said fermentation process produces said alcohol from a biomass source.

28 . The method of claim 27 , wherein said biomass source is comprised of lignocellulosic matter.

29 . The method of claim 1 wherein the alcohol is comprised of n-butanol or isobutanol.

30 . The method of claim 25 , wherein said biomass source is comprised of starch or sugar.

31 . The method of claim 6 , wherein said fermentation process produces said alcohol from a plant-based source of sugars.