IP Library Granted Patent US 9,221,041
Granted Patent B2
US 9,221,041 · App. 14/131,976 · Granted Dec 29, 2015

Iridium containing hydrosilylation catalysts and compositions containing the catalysts

Inventors: Kurt Brandstadt (Midland, MI); Simon Cook (Midland, MI); Aswini Dash (Midland, MI); Matthew Olsen (Midland, MI); Avril Surgenor (Waterloo, BE); Richard Taylor (Penarth, GB); Binh Nguyen (Midland, MI); Ming-Shin Tzou (Midland, MI)
Assignee: Dow Corning Corporation
B01J31/2295B01J31/0272B01J31/22B01J31/24B01J31/2414B01J31/2433B01J37/00C07C209/66C07C213/08C07C217/92C07D213/32C07D213/38C07D213/53C07D215/12C07D271/06C07D295/135C07D307/52C07D333/22C07D413/10C07D413/14C07F1/00C07F1/005C07F1/08C07F3/06C07F7/00C07F7/0809C07F7/0849C07F7/0867C07F7/0872C07F7/0879C07F7/0889C07F7/0896C07F7/1844C07F7/1864C07F7/1868C07F7/1876C07F9/5045C07F9/60C07F11/005C07F13/005C07F15/0033C07F15/0046C07F15/02C07F15/065C08G77/08G07F13/00B01J2231/323B01J2531/16B01J2531/17B01J2531/46B01J2531/49B01J2531/56B01J2531/64B01J2531/74B01J2531/821B01J2531/827B01J2531/842B01J2531/845B01J2531/847C09K3/00
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Quick Facts
Patent No.
US 9,221,041
App. No.
14/131,976
Granted
Dec 29, 2015
Kind
B2
Abstract

A composition contains (A) a hydrosilylation reaction catalyst and (B) an aliphatically unsaturated compound having an average, per molecule, of one or more aliphatically unsaturated organic groups capable of undergoing hydrosilylation reaction. The composition is capable of reacting via hydrosilylation reaction to form a reaction product, such as a silane, a gum, a gel, a rubber, or a resin. Ingredient (A) contains a metal-ligand complex that can be prepared by a method including reacting a metal precursor and a ligand.

Claims (50)

1. A composition comprising:

(A) a product prepared by a method of comprising

(1) combining ingredients comprising an Ir precursor and a ligand, thereby preparing a reaction product, where

the Ir precursor is an iridium metal compound and

the ligand is a compound of general formula (i):

 where subscript x is an integer from 0 to 1, Q 1 is chosen from oxygen, sulphur, nitrogen and phosphorus, A 1 , A 3 , A 4 , A 5 , A 6 are independently chosen from a monovalent organic group selected from a monovalent hydrocarbon group or a monovalent heteroatom containing group, hydrogen, a halogen atom, and an inorganic heteroatom containing group comprised of at least 1 heteroatom and at least 1 of hydrogen or a different heteroatoms, A 2 is independently chosen from a monovalent organic group selected from a monovalent hydrocarbon group or a monovalent heteroatom containing group, hydrogen, a halogen atom, and an inorganic heteroatom containing group comprised of at least 1 heteroatom and at least 1 of hydrogen or a different heteroatoms, with the proviso that A 2 is not ethyl, and with the provisos that A 2 and A 3 , and/or A 3 and A 4 , and/or A 4 and A 5 , and/or A 5 and A 6 may bond together to form a ring structure, and

(2) combining an ionic activator with the reaction product; and

(B) an aliphatically unsaturated compound having an average, per molecule, of one or more aliphatically unsaturated organic groups capable of undergoing hydrosilylation reaction; and

(c) a polyorganohydrogensiloxane;

where ingredient (A) is effective for catalyzing hydrosilylation reaction of the composition.

2. A composition comprising:

(A) a product prepared by a method comprising

(1) combining ingredients comprising an Ir precursor and a ligand, thereby preparing a reaction product, where

the Ir precursor is an iridium metal compound, and

the ligand is a compound of general formula (i):

 where subscript x is an integer from 0 to 1, Q 1 is chosen from oxygen, sulphur, nitrogen and phosphorus, A 1 , A 3 , A 4 , A 5 , A 6 are independently chosen from a monovalent organic group selected from a monovalent hydrocarbon group or a monovalent heteroatom containing group, hydrogen, a halogen atom, and an inorganic heteroatom containing group comprised of at least 1 heteroatom and at least 1 of hydrogen or a different heteroatoms, A 2 is independently chosen from a monovalent organic group selected from a monovalent hydrocarbon group or a monovalent heteroatom containing group, hydrogen, a halogen atom, and an inorganic heteroatom containing group comprised of at least 1 heteroatom and at least 1 of hydrogen or a different heteroatoms, with the proviso that A 2 is not ethyl, and with the provisos that A 2 and A 3 , and/or A 3 and A 4 , and/or A 4 and A 5 , and/or A 5 and A 6 may bond together to form a ring structure, and

(2) combining the reaction product with an ionic activator;

(B) an aliphatically unsaturated compound having an average, per molecule, of one or more aliphatically unsaturated organic groups capable of undergoing hydrosilylation reaction; and

(C) a silane of formula R 4 e SiH f , where subscript e is 0, 1, 2, or 3; subscript f is 1, 2, 3, or 4, with the proviso that a sum of (e+f) is 4, and each R 4 is independently a halogen atom or a monovalent organic group;

where ingredient (A) is effective for catalyzing hydrosilylation reaction of the composition.

3. The composition of claim 1 , where the composition further comprises one or more additional ingredients, which are distinct from ingredients (A), (B), and (C), and which are selected from the group consisting of (D) a spacer; (E) an extender, a plasticizer, or a combination thereof; (F) a filler; (G) a filler treating agent; (H) a biocide; (I) a stabilizer, (J) a flame retardant; (K) a surface modifier; (L) a chain lengthener; (M) an endblocker; (N) a flux agent; (O) an anti-aging additive; (P) a pigment; (Q) an acid acceptor; (R) a rheological additive; (S) a vehicle; (T) a surfactant; (U) a corrosion inhibitor; and a combination thereof.

4. A method for making the composition of claim 3 , comprising:

mixing ingredients comprising ingredients (A), (B), and (C); or

mixing ingredients comprising ingredients (A) and (B), and optionally one or more of (D), (E), (F), (G), (H), (I), (J), (K), (L), (M), (N), (O), (P), (Q), (R), (S), (T), and (U) to form a curing agent and mixing ingredients comprising ingredients (B), and (C) and optionally one or more of (D), (E), (F), (G), (H), (I), (J), (K), (L), (M), (N), (O), (P), (Q), (R), (S), (T), and (U) to form a base, and mixing the curing agent and the base;

so as to make the composition.

5. A composition comprising:

(A) a product prepared by a method comprising

(1) combining ingredients comprising an Ir precursor and a ligand, thereby preparing a reaction product, where

the Ir precursor is an iridium metal compound, and

the ligand is a compound of general formula (i):

 where subscript x is an integer from 0 to 1, Q 1 is chosen from oxygen, sulphur, nitrogen and phosphorus, A 1 , A 3 , A 4 , A 5 , A 6 are independently chosen from a monovalent organic group a monovalent organic group selected from a monovalent hydrocarbon group or a monovalent heteroatom containing group, hydrogen, a halogen atom, and an inorganic heteroatom containing group comprised of at least 1 heteroatom and at least 1 of hydrogen or a different heteroatoms, A 2 is independently chosen from a monovalent organic group selected from a monovalent hydrocarbon group or a monovalent heteroatom containing group, hydrogen, a halogen atom, and an inorganic heteroatom containing group comprised of at least 1 heteroatom and at least 1 of hydrogen or a different heteroatoms, with the proviso that A 2 is not ethyl, and with the provisos that A 2 and A 3 , and/or A 3 and A 4 , and/or A 4 and A 5 , and/or A 5 and A 6 may bond together to form a ring structure, and

(2) combining the reaction product with a reducing agent; and

(B) an aliphatically unsaturated compound having an average, per molecule, of one or more aliphatically unsaturated organic groups capable of undergoing hydrosilylation reaction; and

(c) a polyorganohydrogensiloxane;

where ingredient (A) is effective for catalyzing hydrosilylation reaction of the composition.

6. The composition of claim 3 , where the composition further comprises one or more additional ingredients, which are distinct from ingredients (A), (B), and (C), and which are selected from the group consisting of (D) a spacer; (E) an extender, a plasticizer, or a combination thereof; (F) a filler; (G) a filler treating agent; (H) a biocide; (I) a stabilizer, (J) a flame retardant; (K) a surface modifier; (L) a chain lengthener; (M) an endblocker; (N) a flux agent; (O) an anti-aging additive; (P) a pigment; (Q) an acid acceptor; (R) a rheological additive; (S) a vehicle; (T) a surfactant; (U) a corrosion inhibitor; and a combination thereof.

7. A composition comprising:

(A) a product prepared by a method comprising

(1) combining ingredients comprising a Ir precursor and a ligand, thereby preparing a reaction product, where

the Ir precursor is an iridium metal compound, and

the ligand is a compound of general formula (i):

where subscript x is an integer from 0 to 1, Q 1 is chosen from oxygen, sulphur, nitrogen and phosphorus, A 1 , A 3 , A 4 , A 5 , A 6 are independently chosen from a monovalent organic group selected from a monovalent hydrocarbon group or a monovalent heteroatom containing group, hydrogen, a halogen atom, and an inorganic heteroatom containing group comprised of at least 1 heteroatom and at least 1 of hydrogen or a different heteroatoms, A 2 is independently chosen from a monovalent organic group selected from a monovalent hydrocarbon group or a monovalent heteroatom containing group, hydrogen, a halogen atom, and an inorganic heteroatom containing group comprised of at least 1 heteroatom and at least 1 of hydrogen or a different heteroatoms, with the proviso that A 2 is not ethyl, and with the provisos that A 2 and A 3 , and/or A 3 and A 4 , and/or A 4 and A 5 , and/or A 5 and A 6 may bond together to form a ring structure, and

(2) combining the reaction product with a reducing agent;

(B) an aliphatically unsaturated compound having an average, per molecule, of one or more aliphatically unsaturated organic groups capable of undergoing hydrosilylation reaction; and

(C) a silane of formula R 4 e SiH f , where subscript e is 0, 1, 2, or 3; subscript f is 1, 2, 3, or 4, with the proviso that a sum of (e+f) is 4, and each R 4 is independently a halogen atom or a monovalent organic group;

where ingredient (A) is effective for catalyzing hydrosilylation reaction of the composition.

8. The composition of claim 1 , where the ligand is selected from the group consisting of

9. The composition of claim 2 , where the ligand is selected from the group consisting of

10. The composition of claim 5 , where the ligand is selected from the group consisting of

11. The composition of claim 7 , where the ligand is selected from the group consisting of

Assignments (1)
CHANGE OF NAME Recorded Feb 27, 2018
From: DOW CORNING CORPORATION
To: DOW SILICONES CORPORATION
Reel/Frame 045460/0278 →
Continuity (2)
Provisional Application 61536799 · Sep 20, 2011
Related Publication 20140206869A1 · Jul 24, 2014