IP Library Granted Patent US 9,159,354
Granted Patent B2
US 9,159,354 · App. 14/154,244 · Granted Oct 13, 2015

Magnetic recording medium fabrication method

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Quick Facts
Patent No.
US 9,159,354
App. No.
14/154,244
Granted
Oct 13, 2015
Kind
B2
Abstract

A method of fabricating a magnetic recording medium by sequentially forming a magnetic recording layer, a protection layer, and a lubricant layer on a stacked body, includes forming the lubricant by depositing a first lubricant on the stacked body after forming the protection layer, by vapor-phase lubrication deposition, without exposing the stacked body to atmosphere, and depositing a second lubricant that is dissolved in an organic solvent onto the stacked body after depositing the first lubricant.

Claims (13)

1. A method of fabricating a magnetic recording medium by sequentially forming a magnetic recording layer, a protection layer, and a lubricant layer on a stacked body, comprising:

forming the lubricant,

wherein the forming the lubricant includes

depositing a first lubricant on the stacked body after forming the protection layer, by vapor-phase lubrication deposition, without exposing the stacked body to atmosphere; and

depositing a second lubricant that is dissolved in an organic solvent onto the stacked body after depositing the first lubricant by substituting the first lubricant in part or in its entirety by the second lubricant so that the second lubricant in part or in its entirety is deposited directly on the protection layer so that approximately 90% to 100% of the lubricant layer is formed by the second lubricant, and the remaining approximately 0 to 10% of the lubricant layer is formed by the first lubricant.

2. The method of fabricating the magnetic recording medium as claimed in claim 1 , wherein a molecular mass of a compound included in the second lubricant is higher than a molecular mass of a compound included in the first lubricant.

3. The method of fabricating the magnetic recording medium as claimed in claim 1 , where the first lubricant includes a diol having a molecular mass within a range of 500 to 2000.

4. The method of fabricating the magnetic recording medium as claimed in claim 1 , wherein the second lubricant includes a tetraol having a molecular mass within a range of 1500 to 5000.

5. The method of fabricating the magnetic recording medium as claimed in claim 1 , wherein the second lubricant includes a plurality of compounds.

6. The method of fabricating the magnetic recording medium as claimed in claim 1 , wherein a bonded ratio between the protection layer and the lubricant layer is within a range of 60% to 99%.

7. The method of fabricating the magnetic recording medium as claimed in claim 3 , wherein a molecular mass of a compound included in the second lubricant is higher than a molecular mass of a compound included in the first lubricant.

8. The method of fabricating the magnetic recording medium as claimed in claim 3 , wherein the second lubricant includes a tetraol having a molecular mass within a range of 1500 to 5000.

9. The method of fabricating the magnetic recording medium as claimed in claim 3 , wherein a bonded ratio between the protection layer and the lubricant layer is within a range of 60% to 99%.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 15, 2024
From: RESONAC CORPORATION
To: RESONAC HARD DISK CORPORATION
Reel/Frame 069167/0673 →
CHANGE OF ADDRESS Recorded Feb 14, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066599/0037 →
CHANGE OF NAME Recorded Jun 23, 2023
From: SHOWA DENKO K.K.
To: RESONAC CORPORATION
Reel/Frame 064082/0513 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2014
From: OKABE, TAKEHIKO; TO, KATSUAKI
To: SHOWA DENKO K.K.
Reel/Frame 031962/0067 →