IP Library Granted Patent US 9,543,583
Granted Patent B2
US 9,543,583 · App. 14/166,359 · Granted Jan 10, 2017

Composite electrode material

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,543,583
App. No.
14/166,359
Granted
Jan 10, 2017
Kind
B2
Abstract

Particles (A) including an element capable of intercalating and deintercalating lithium ions, carbon particles (B) capable of intercalating and deintercalating lithium ions, multi-walled carbon nanotubes (C), carbon nanofibers (D) and optionally electrically conductive carbon particles (E) are mixed in the presence of shear force to obtain a composite electrode material. A lithium ion secondary battery is obtained using the above composite electrode material.

Claims (22)

1. A composite electrode material, comprising:

particles (A) comprising an element capable of intercalating and deintercalating lithium ions,

carbon particles (B) capable of intercalating and deintercalating lithium ions,

multi-walled carbon nanotubes (C), and

carbon nanofibers (D),

wherein the carbon nanofibers (D) are bridges between two or more of the carbon particles (B),

the multi-walled carbon nanotubes (C) are bridges between two or more of the particles (A), and

the multi-walled carbon nanotubes (C) are present between the carbon particles (B) and the carbon nanofibers (D).

2. The composite electrode material according to claim 1 , wherein the multi-walled carbon nanotubes (C) essentially have a fiber diameter of not less than 5 nm and not more than 30 nm, and the carbon nanofibers (D) essentially have a fiber diameter of not less than 50 nm and not more than 300 nm.

3. The composite electrode material according to claim 1 , further comprising electrically conductive carbon particles (E).

4. The composite electrode material according to claim 1 , wherein the mean fiber length of the carbon nanofibers (D) is 0.4 or more relative to the 50% particle diameter of the carbon particles (B).

5. The composite electrode material according to claim 1 , wherein the aspect ratio of the multi-walled carbon nanotubes (C) in the composite electrode material is 100 or more.

6. The composite electrode material according to claim 1 , wherein the amount of the particles (A) is not less than 1 part by mass and not more than 100 parts by mass relative to 100 parts by mass of the carbon particles (B).

7. The composite electrode material according to claim 1 , wherein the element capable of intercalating and deintercalating lithium ions is at least one selected from the group consisting of Si, Sn, Ge, Al and In.

8. The composite electrode material according to claim 1 , wherein the amount of the multi-walled carbon nanotubes (C) is not less than 0.1 part by mass and not more than 10 parts by mass relative to total 100 parts by mass of the particles (A) and the carbon particles (B), and

the amount of the carbon nanofibers (D) is not less than 0.1 part by mass and not more than 20 parts by mass relative to total 100 parts by mass of the particles (A) and the carbon particles (B).

9. The composite electrode material according to claim 1 , wherein the particles (A) have a number average primary particle diameter of not less than 5 nm and not more than 1000 nm.

10. A lithium ion secondary battery comprising the composite electrode material according to claim 1 .

11. A method for producing the composite electrode material as claimed in claim 1 , the method comprising:

uniformly mixing the particles (A) comprising an element capable of intercalating and deintercalating lithium ions, the carbon particles (B) capable of intercalating and deintercalating lithium ions, the multi-walled carbon nanotubes (C), and the carbon nanofibers (D) with applying shearing stress,

adding a water soluble resin to the uniform mixture and

further mixing the mixture containing the water soluble resin with applying shearing stress.

Assignments (3)
CHANGE OF ADDRESS Recorded Feb 14, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066599/0037 →
CHANGE OF NAME Recorded Jun 23, 2023
From: SHOWA DENKO K.K.
To: RESONAC CORPORATION
Reel/Frame 064082/0513 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 28, 2014
From: NAKAMURA, TAKESHI; ISHII, NOBUAKI; TAKEUCHI, MASATAKA
To: SHOWA DENKO K.K.
Reel/Frame 032066/0882 →