IP Library › Granted Patent US 9,254,156
Granted Patent B2
US 9,254,156 · App. 14/171,036 · Granted Feb 9, 2016

Apparatus for delivery of reinforcing materials to bone

Inventor: Robert A. Rabiner (Tiverton, RI)
Assignee: IlluminOss Medical, Inc.
A61B17/8822A61B17/7275A61B17/7291A61B17/8816A61B17/8836A61B17/7097A61B17/8897A61B19/5202
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Quick Facts
Patent No.
US 9,254,156
App. No.
14/171,036
Granted
Feb 9, 2016
Kind
B2
Abstract

An apparatus and methods for delivery of reinforcing materials to a weakened or fractured bone is disclosed. An apparatus for delivering a reinforcing mixture to a bone including a tube having a proximal end, a distal end, and a longitudinal axis therebetween, wherein the tube has at least one inner lumen capable of allowing a bone reinforcing mixture to pass therethrough; a balloon engaging the tube wherein the balloon expands from a substantially deflated state to a substantially inflated state upon the bone reinforcing mixture entering the balloon; and at least one light guide extending through the tube into the balloon to guide a light into the balloon.

Claims (66)

1. A system for delivering a bone reinforcing mixture to a fractured or a weakened bone comprising:

a catheter having a proximal end, a distal end, and a longitudinal axis therebetween, wherein the catheter has at least one inner lumen for passing a bone reinforcing mixture therethrough;

a balloon engaging the distal end of the catheter;

a radial structural member engaging the balloon;

a bone reinforcing mixture contained in the balloon, wherein the balloon expands from a substantially deflated state to a substantially inflated state upon the bone reinforcing mixture entering the balloon; and

at least one light guide extending through the catheter into the balloon to guide a light into the balloon to illuminate and cure the bone reinforcing mixture contained in the balloon.

2. The system of claim 1 , wherein the radial structural member engages the balloon on an outer surface of the balloon.

3. The system of claim 1 , wherein the balloon and the radial structural member expand when the bone reinforcing mixture enters into the balloon.

4. The system of claim 1 , wherein the radial structural member extends beyond a distal end of the balloon.

5. The system of claim 1 , wherein the radial structural member extends beyond a distal end and a proximal end of the balloon.

6. The system of claim 1 , wherein the radial structural member is an expandable mesh.

7. The system of claim 1 , wherein the radial structural member is a wire coil.

8. The system of claim 1 , wherein the radial structural member is a slotted tube.

9. The system of claim 1 , wherein the radial structural member includes a zigzag design.

10. The system of claim 1 , wherein the radial structural member is a stent.

11. The system of claim 10 , wherein the stent comprises a plurality of vanes that open perpendicular to an outer diameter of the stent when the stent is in an expanded state.

12. The system of claim 11 , wherein the plurality of vanes lie flat along an outer surface of the balloon when the stent is in a compressed state.

13. The system of claim 1 , wherein the radial structural member is expandable within the balloon.

14. The system of claim 1 , wherein the radial structural member engages the balloon on an inner surface of the balloon.

15. The system of claim 1 , wherein inflation of the balloon within a cavity of the bone provides for an even dispersion of radial force.

16. The system of claim 1 , further comprising a separation area on the distal end of the catheter to separate the catheter from the balloon.

17. The system of claim 16 , wherein the separation area is an illumination band configured to illuminate and cure the bone reinforcing material located in the catheter within the illumination band.

18. The system of claim 1 , wherein the bone is selected from the group consisting of a radius, an ulna, a clavicle, a metacarpal, a phalanx, a metatarsal, a phalange, a tibia, a fibula, a humerus, a spine, a rib and a vertebra.

19. A system for delivering a bone reinforcing mixture to a fractured or a weakened bone comprising:

a catheter having a proximal end, a distal end, and a longitudinal axis therebetween, wherein the catheter has at least one inner lumen for passing a bone reinforcing mixture therethrough;

a balloon engaging the distal end of the catheter;

an expandable tube surrounding the balloon;

a bone reinforcing mixture is contained in the balloon when the balloon is in a cavity of the bone; and

at least one light guide extending through the catheter into the balloon to guide a light into the balloon to illuminate and harden the bone reinforcing mixture contained in the balloon.

20. The system of claim 19 , wherein the expandable tube surrounds a portion of the balloon.

21. The system of claim 19 , wherein the expandable tube encapsulates the balloon.

22. The system of claim 19 , wherein the tube includes a metal.

23. The system of claim 19 , wherein the tube extends beyond an area of a fracture when in the cavity of the bone.

24. The system of claim 19 , wherein the tube comprises pre-formed sections.

25. The system of claim 19 , wherein the tube comprises four or more pre-formed sections.

26. The system of claim 19 , wherein an outer surface of the tube includes ridges or serrations.

27. The system of claim 19 , wherein the tube extends beyond a distal end of the balloon.

28. The system of claim 19 , wherein the tube extends beyond a distal end and a proximal end of the balloon.

29. The system of claim 19 , wherein the bone is selected from the group consisting of a radius, an ulna, a clavicle, a metacarpal, a phalanx, a metatarsal, a phalange, a tibia, a fibula, a humerus, a spine, a rib and a vertebra.

30. A system for delivering a bone reinforcing mixture to a fractured or a weakened bone comprising:

a catheter having a proximal end, a distal end, and a longitudinal axis therebetween, wherein the catheter has at least one inner lumen for passing a bone reinforcing mixture therethrough;

a balloon engaging the distal end of the catheter;

a radial structural member engaging the balloon, the radial structural member comprising a plurality of plates;

a bone reinforcing mixture contained in the balloon, wherein the balloon expands from a substantially deflated state to a substantially inflated state upon the bone reinforcing mixture entering the balloon when the balloon is in a cavity of the bone; and

at least one light guide extending through the catheter into the balloon to guide a light into the balloon to illuminate and cure the bone reinforcing mixture contained in the balloon.

31. The system of claim 30 , wherein at least one plate of the plurality of plates is connected to at least one wire.

32. The system of claim 31 , wherein the at least one wire engaging adjacent plates.

33. The system of claim 32 , further comprising at least one hinge engaging the at least one wire attached to the plates.

34. The system of claim 30 , wherein the plurality of plates lie along the circumference and an outer surface of the balloon prior to inflation of the balloon.

35. The system of claim 30 , wherein the plurality of plates are adjacent to and abut each other.

36. The system of claim 30 , wherein the plurality of plates overlap each other.

37. The system of claim 36 , wherein the overlapping plates form a rigid structure.

38. The system of claim 30 , wherein the radial structural member expands as the balloon expands such that the plurality of plates move outward and away from each other.

39. The system of claim 30 , wherein the bone is selected from the group consisting of a radius, an ulna, a clavicle, a metacarpal, a phalanx, a metatarsal, a phalange, a tibia, a fibula, a humerus, a spine, a rib and a vertebra.

40. The system of claim 30 , wherein a lower portion of at least one plate located approximate to a catheter wall of the catheter engages a first wire and is configured to contract, and an upper portion of the at least one plate engages a second wire that is configured to expand.

41. A system for delivering a bone reinforcing mixture to a fractured or a weakened bone comprising:

a catheter having a proximal end, a distal end, and a longitudinal axis therebetween, wherein the catheter has at least one inner lumen for passing a bone reinforcing mixture therethrough;

a balloon engaging the distal end of the catheter;

an internal support structure engaging the balloon;

a bone reinforcing mixture contained in the balloon, wherein the balloon expands from a substantially deflated state to a substantially inflated state upon the bone reinforcing mixture entering the balloon when the balloon is in a cavity of the bone; and

at least one light guide extending through the catheter into the balloon to guide a light into the balloon to illuminate and cure the bone reinforcing mixture contained in the balloon.

42. The system of claim 41 , wherein the internal support structure engages an inner surface of the balloon.

43. The system of claim 41 , wherein the internal support structure comprises stiff fibers.

44. The system of claim 41 , wherein the internal support structure comprises an interlinked concentric ring of high modulus fiber.

45. The system of claim 41 , wherein the internal support structure comprises interconnected strut connectors engaging circumferential supports.

46. The system of claim 41 , wherein the bone is selected from the group consisting of a radius, an ulna, a clavicle, a metacarpal, a phalanx, a metatarsal, a phalange, a tibia, a fibula, a humerus, a spine, a rib and a vertebra.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 24, 2014
From: RABINER, ROBERT A.
To: ILLUMINOSS MEDICAL, INC.
Reel/Frame 032506/0196 →
Continuity (7)
Continuation 13561249 · Jul 30, 2012
Continuation 12875460 · Sep 3, 2010
Continuation 11789907 · Apr 26, 2007
Provisional Application 60795626 · Apr 26, 2006
Provisional Application 60858202 · Nov 10, 2006
Provisional Application 60880646 · Jan 16, 2007
Related Publication 20140148813A1 · May 29, 2014