Coextruded foil composite material and its use in card bodies

1. A method for manufacturing a foil composite material in the form of a coextrusion of a first outer layer plastic material, a second outer layer plastic material, and an inner layer plastic material, comprising:

merging all the plastic materials in a molten state, and extruding them through an extruder nozzle that extrudes a foil, to thereby obtain an extruded foil composite material, in which the inner plastic layer is formed between the first and the second outer plastic layer,

wherein the inner layer plastic material is a thermoplastic copolyester elastomer (TPC) or contains a TPC, and

the first and the second outer layers each comprise an outermost partial layer of polyethylene terephthalate glycol copolymer (PETG) or containing a PETG, and an innermost partial layer comprising a mixture of PETG and TPC,

wherein the innermost partial layers each comprise 20% of a total layer thickness of the foil composite material, and

wherein the content of TPC is higher the further inward the plastic material is located and the content of PETG is higher the further outward the plastic material is located.

2. The method according to claim 1 , wherein the coextrusion is carried out at a nozzle temperature of 210 to 260° C.

3. The method according to claim 1 , wherein the extruder flow rates are set such that a foil composite material is coextruded, and wherein the thickness of the inner layer constitutes 40 to 80% of the thickness of the foil composite material.

4. The method according to claim 1 , wherein the first and/or the second outer plastic layer contains an antiblocking agent in the range of up to and including 4 wt. %.

5. A method for manufacturing a foil composite material in the form of a coextrusion of a first outer layer plastic material, a second outer layer plastic material, and an inner layer plastic material, comprising:

merging all the plastic materials in a molten state, and extruding them through an extruder nozzle that extrudes a foil, to thereby obtain an extruded foil composite material, in which the inner plastic layer is formed between the first and the second outer plastic layer,

wherein the inner layer plastic material is a thermoplastic copolyester elastomer (TPC) or contains a TPC, and

the first and the second outer layers each comprise at least one outermost partial layer of polyethylene terephthalate glycol copolymer (PETG) or containing a PETG, and at least one innermost partial layer comprising a mixture of PETG and TPC,

wherein the content of TPC is higher the further inward the plastic material is located and the content of PETG is higher the further outward the plastic material is located, and

wherein the first outer layer contains 96 wt. % or more PETG, and

wherein the inner layer is the thickest layer, and

wherein the thickness of the inner layer constitutes 60 to 80% of the thickness of the foil composite material.

6. The method according to claim 5 , wherein the outermost partial layer of the first outer layer contains an antiblocking agent in the range of up to and including 4 wt. %.

7. The method according to claim 5 , wherein one or more of the first outer layer, the inner layer, and the second outer layer contains one or more additives selected from the group consisting of fillers, color pigments, oxidation stabilizers, UV stabilizers, laser additives, flame retardants, and optical brighteners.

8. The method according to claim 1 , wherein the total layer thickness of the foil composite material lies in the range of 50 μm to 350 μm.