IP Library › Granted Patent US 9,982,930
Granted Patent B2
US 9,982,930 · App. 14/173,686 · Granted May 29, 2018

System for controlling operation of an HVAC system

Inventors: Rakesh Goel (Irving, TX); Eric Berg (The Colony, TX); Jon Douglas (Lewisville, TX)
Assignee: Lennox Industries Inc.
F25B49/025F25B2600/021F25B2700/21151F25B2700/21152F25B2700/21163Y02B30/741
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Quick Facts
Patent No.
US 9,982,930
App. No.
14/173,686
Granted
May 29, 2018
Kind
B2
Abstract

The present invention provides for a control system for a compressor assembly of an heating, ventilation, and air conditioning (HVAC) system. A control assembly comprises a controller for varying the capacity of a compressor unit of the compressor assembly. The controller determines a first pressure of the compressor unit based on a first operating state of the compressor unit.

Claims (34)

1. A control system for a compressor assembly of an heating, ventilation, and air conditioning (HVAC) system, the control system comprising:

a control assembly configured to operationally connect to a compressor assembly of an HVAC system, wherein the control assembly is configured to vary a capacity of a compressor unit of the compressor assembly;

wherein the control assembly comprises a controller configured to vary the input power delivered to the compressor unit;

wherein the controller is configured to:

determine, when the compressor unit is operating in a first operating state in the HVAC system, a power factor ratio, an input voltage, and an input current of the compressor unit, the power factor ratio being a ratio of power delivered to the compressor unit relative to power consumed by the compressor unit;

determine, based on the power factor ratio, the input voltage, and the input current of the first operating state, a power of the compressor;

determine a pressure of the compressor unit operating in the first operating state, wherein the pressure of the compressor unit is determined by calculating the pressure of the compressor unit as a function of the power of the compressor, outdoor temperature, indoor temperature, and indoor airflow rate; and

determine, based on the pressure of the compressor unit, that there is a problem with the compressor unit.

2. The control system of claim 1 , wherein the pressure of the compressor unit is selected from a suction pressure and a discharge pressure of the compressor unit.

3. The control system of claim 1 , wherein the controller generates an operating signal based on the pressure of the compressor unit.

4. The control system of claim 3 , wherein the operating signal generated by the controller is a command configured to vary the capacity of the compressor assembly from a first capacity of the first operating state to a second capacity of a second operating state.

5. The control system of claim 4 , wherein varying the capacity of the compressor assembly from the first capacity of the first operating state to the second capacity of a second operating state comprises varying the input power delivered to the compressor unit.

6. The control system of claim 3 , wherein the operating signal generated by the controller is a command configured to store, display, or communicate a predicted pressure.

7. The control system of claim 3 , wherein the control assembly further comprises:

an electrical power converter operationally connected to the controller, wherein the power converter is configured to adjust the input power to the compressor unit; and

wherein the controller is configured to determine the first operating state based on information received from the electrical power converter.

8. The control system of claim 7 , wherein electrical power converter comprises an inverter configured to drive the compressor unit.

9. The control system of claim 1 , wherein the pressure of the compressor unit is further calculated as a function of indoor supply air temperature.

10. A method for controlling operation of a compressor assembly of a heating, ventilation, and air conditioning (HVAC) system, the method comprising:

providing a control assembly configured to operationally connect to a compressor assembly of an HVAC system, wherein the control assembly is configured to vary a capacity of a compressor unit of the compressor assembly;

determining, when the compressor unit is operating in a first operating state in the HVAC system, a power factor ratio, an input voltage, and an input current, the power factor ratio being a ratio of power delivered to the compressor unit relative to power consumed by the compressor unit;

determining, based on the power factor ratio, the input voltage, and the input current of the first operating state, a power of the compressor;

determining a pressure of the compressor unit operating in the first operating state, wherein the pressure of the compressor unit is determined by calculating the pressure of the compressor unit as a function of the power of the compressor, outdoor temperature, indoor temperature and indoor airflow rate; and

determining, based on the pressure of the compressor unit, that there is a problem with the compressor unit.

11. The method of claim 10 , wherein the pressure of the compressor unit is selected from a suction pressure and a discharge pressure of the compressor unit.

12. The method of claim 10 , further comprising generating, by the controller, an operating signal based on the pressure of the compressor unit.

13. The method of claim 11 , wherein the operating signal generated by the controller is a command configured to vary the capacity of the compressor assembly from a first capacity of the first operating state to a second capacity of a second operating state.

14. The method of claim 13 , wherein varying the capacity of the compressor assembly from the first capacity of the first operating state to the second capacity of a second operating state comprises varying the input power delivered to the compressor unit.

15. The method of claim 12 , wherein the operating signal generated by the controller is a command configured to store, display, or communicate the predicted pressure.

16. The method of claim 12 , further comprising:

providing an electrical power converter operationally connected to the controller, wherein the power converter is configured to adjust the input power to the compressor unit; and

determining, by the controller, the first operating state of the compressor unit based on information received from the electrical power converter.

17. The method of claim 10 , wherein

the pressure of the compressor unit is further calculated as a function of indoor supply air temperature.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 5, 2014
From: BERG, ERIC; GOEL, RAKESH; DOUGLAS, JON
To: LENNOX INDUSTRIES INC.
Reel/Frame 032150/0454 →
Continuity (1)
Related Publication 20150219377A1 · Aug 6, 2015