IP Library Patent Application 14181885
Patent Application
App. No. 14/181,885

Carbon Dioxide Recovery

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Quick Facts
Patent No.
US None
App. No.
14/181,885
Abstract

The present techniques are directed to a system and method for recovering carbon dioxide (CO 2 ). The method includes recovering the CO 2 from a gas mixture including the CO 2 via a CO 2 separation system. The CO 2 separation system includes a rotating freezer/melter.

Claims (55)

1 . A system for recovering carbon dioxide (CO 2 ), comprising a CO 2 separation system configured to recover the CO 2 from a gas mixture, wherein the CO 2 separation system comprises a rotating freezer/melter.

2 . The system of claim 1 , wherein the rotating freezer/melter comprises a freezing zone, a melting zone, and a rotor.

3 . The system of claim 2 , wherein solid CO 2 formed from the CO 2 within the gas mixture is captured on the rotor within the freezing zone, and wherein the gas mixture passes through the rotor within the freezing zone.

4 . The system of claim 3 , wherein the solid CO 2 is formed from the CO 2 within the gas mixture via a heat exchanger and an expander upstream of the rotating freezer/melter.

5 . The system of claim 3 , wherein the solid CO 2 melts and passes through the rotor as liquid CO 2 within the melting zone.

6 . The system of claim 5 , wherein a portion of the liquid CO 2 is recycled to the melting zone of the rotating freezer/melter and used to melt the solid CO 2 within the melting zone.

7 . The system of claim 3 , wherein the CO 2 separation system comprises a CO 2 separation device downstream of the freezing zone of the rotating freezer/melter, and wherein the CO 2 separation device recovers residual CO 2 from the gas mixture.

8 . The system of claim 7 , wherein the CO 2 separation device recovers the residual CO 2 from the gas mixture via an amine separation process.

9 . The system of claim 7 , wherein the CO 2 separation device recovers the residual CO 2 from the gas mixture via a potassium carbonate separation process.

10 . The system of claim 7 , wherein the residual CO 2 recovered via the CO 2 separation device is pressurized via a compressor to produce a pressurized CO 2 vapor stream, and wherein the pressurized CO 2 vapor stream is used to melt the solid CO 2 within the melting zone of the rotating freezer/melter.

11 . The system of claim 1 , comprising a power plant configured to generate power, wherein an exhaust gas from the power plant provides the gas mixture, and wherein the gas mixture comprises the CO 2 , H 2 O, and inert gas.

12 . The system of claim 11 , comprising a dehydration system configured to remove the H 2 O from the gas mixture.

13 . The system of claim 11 , wherein the power plant comprises:

an expander turbine configured to provide mechanical energy by extracting energy from the gas mixture after combustion of the gas mixture in a combustor; and

a generator configured to generate electricity from the mechanical energy provided by the expander turbine.

14 . The system of claim 11 , wherein the power plant comprises a combined cycle power plant.

15 . The system of claim 14 , wherein the combined cycle power plant comprises:

an expander turbine configured to provide mechanical energy by extracting energy from the gas mixture after combustion of the gas mixture in a combustor;

a heat recovery steam generator (HRSG) configured to generate steam by heating a boiler with an exhaust stream from the expander turbine;

a steam turbine configured to provide mechanical energy by extracting energy from the steam generated by the HRSG; and

a generator configured to generate electricity from the mechanical energy provided by the expander turbine and the steam turbine.

16 . The system of claim 11 , wherein a portion of the gas mixture is recycled to the power plant.

17 . The system of claim 1 , wherein the gas mixture comprises a natural gas stream comprising the CO 2 .

18 . A method for recovering carbon dioxide (CO 2 ), comprising recovering the CO 2 from a gas mixture comprising the CO 2 via a CO 2 separation system, wherein the CO 2 separation system comprises a rotating freezer/melter.

19 . The method of claim 18 , wherein recovering the CO 2 from the gas mixture via a CO 2 separation system comprises:

capturing solid CO 2 formed from the gas mixture on a rotor of the rotating freezer/melter while the rotor is in a freezing zone of the rotating freezer/melter;

flowing the gas mixture through the rotor while the rotor is in the freezing zone; melting the solid CO 2 that is captured on the rotor to form liquid CO 2 while the rotor is in a melting zone of the rotating freezer/melter; and

flowing the liquid CO 2 through the rotor while the rotor is in the melting zone.

20 . The method of claim 19 , comprising forming the solid CO 2 from the CO 2 within the gas mixture using a heat exchanger and an expander upstream of the rotating freezer/melter.

21 . The method of claim 19 , comprising:

recycling a portion of the liquid CO 2 to the melting zone of the rotating freezer/melter; and

using the portion of the liquid CO 2 to melt the solid CO 2 within the melting zone.

22 . The method of claim 19 , comprising:

recovering residual CO 2 from the gas mixture via a CO 2 separation device downstream of the freezing zone of the rotating freezer/melter;

pressurizing the recovered residual CO 2 via a compressor to produce a pressurized CO 2 vapor stream; and

using the pressurized CO 2 vapor stream to melt the solid CO 2 within the melting zone of the rotating freezer/melter.

23 . The method of claim 18 , comprising producing power via a power plant, wherein an exhaust gas from the power plant provides the gas mixture, and wherein the gas mixture comprises the CO 2 , H 2 O, and inert gas.

24 . The method of claim 23 , comprising removing the H 2 O from the gas mixture via a dehydration system.

25 . The method of claim 23 , wherein producing the power via the power plant comprises:

providing mechanical energy via an expander turbine using energy extracted from the gas mixture after combustion of the gas mixture in a combustor; and

generating electricity via a generator using the mechanical energy provided by the expander turbine.

26 . The method of claim 23 , wherein producing the power via the power plant comprises:

providing mechanical energy via an expander turbine using energy extracted from the gas mixture after combustion of the gas mixture in a combustor;

generating steam via a heat recovery steam generator (HRSG) by heating a boiler with an exhaust stream from the expander turbine;

providing mechanical energy via a steam turbine using energy extracted from the steam generated by the HRSG; and

generating electricity via a generator using the mechanical energy provided by the expander turbine and the steam turbine.

27 . A rotating freezer/melter for recovering carbon dioxide (CO 2 ) from a gas mixture, comprising:

a freezing zone;

a melting zone; and

a rotor configured to rotate through the freezing zone and the melting zone;

wherein solid CO 2 formed from a gas mixture is captured on the rotor while the rotor is rotating through the freezing zone, and wherein the solid CO 2 melts and flows through the rotor as liquid CO 2 while the rotor is rotating through the melting zone.

28 . The rotating freezer/melter of claim 27 , wherein the rotor comprises porous ceramic.

29 . The rotating freezer/melter of claim 27 , wherein the rotor comprises a plurality of layers of metal mesh screens.

30 . The rotating freezer/melter of claim 27 , comprising a sealing device for individually sealing both the freezing zone and the melting zone of the rotating freezer/melter.

31 . The rotating freezer/melter of claim 27 , wherein gaseous components within the gas mixture flow through the rotor while the rotor is rotating through the freezing zone.