IP Library Granted Patent US 9,587,364
Granted Patent B2
US 9,587,364 · App. 14/186,413 · Granted Mar 7, 2017

Synthetic ground cover system with impermeable backing and binding infill for erosion control

Inventors: Michael Ayers (Alpharetta, GA); Jose Urrutia (Suwanee, GA)
Assignee: Watershed Geosynthetics LLC
E02D17/202E02D17/20
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Quick Facts
Patent No.
US 9,587,364
App. No.
14/186,413
Granted
Mar 7, 2017
Kind
B2
Abstract

A synthetic ground cover system for erosion control to be placed atop the ground, including a synthetic grass which comprises a composite of one or more geotextiles tufted with synthetic yarns and an impermeable backing/layer. The synthetic ground cover also includes a sand/soil infill ballast applied to the synthetic grass and a binding agent applied to the sand/soil infill to stabilize the sand/soil infill against high velocity water shear forces.

Claims (28)

1. A synthetic ground cover system for erosion control to be placed atop substantially non-level, sloping ground, comprising:

a synthetic grass which comprises a composite of an impermeable backing and synthetic grass blade-like elements secured thereto and extending therefrom;

an infill ballast applied to the synthetic grass atop the backing;

a binding agent applied to the infill ballast to protect the infill ballast against high velocity water shear forces; and

wherein the synthetic ground cover system can remain in place atop substantially non-level, sloping ground despite shear forces from gravity, wind, and water flow, and wherein water does not drain through the impermeable backing.

2. The synthetic ground cover system for erosion control as defined in claim 1 wherein the impermeable backing comprises a geotextile.

3. The synthetic ground cover system for erosion control as defined in claim 1 wherein the impermeable backing comprises a permeable geotextile and an impermeable polymer applied to the permeable geotextile to make the backing impermeable.

4. The synthetic ground cover system for erosion control as defined in claim 3 wherein the impermeable polymer comprises polyethylene, polypropylene, polyurethane, ethylene propylene diene terpolymer or polyvinyl chloride.

5. The synthetic ground cover system for erosion control as defined in claim 3 wherein the impermeable polymer has an average thickness of about 5 to 40 mils.

6. The synthetic ground cover system for erosion control as defined in claim 3 wherein the impermeable polymer is laminated, glued, sprayed or coated on the permeable geotextile.

7. The synthetic ground cover system for erosion control as defined in claim 3 wherein the impermeable polymer is non-flat for gripping the non-level, sloping ground.

8. The synthetic ground cover system for erosion control as defined in claim 1 wherein the binding agent comprises a cementitious material which is subsequently cured with water.

9. The synthetic ground cover system for erosion control as defined in claim 1 wherein the binding agent is applied as an emulsion in water.

10. The synthetic ground cover system for erosion control as defined in claim 1 wherein the binding agent comprises lime.

11. The synthetic ground cover system for erosion control as defined in claim 1 wherein the binding agent comprises grout.

12. The synthetic ground cover system for erosion control as defined in claim 1 wherein the binding agent comprises cement.

13. The synthetic ground cover system for erosion control as defined in claim 1 wherein the binding agent comprises a polymer.

14. The synthetic ground cover system for erosion control as defined in claim 1 wherein the infill is applied to the synthetic grass in a dry condition and then is wetted later to be cured into a bound infill.

15. The synthetic ground cover system for erosion control as defined in claim 1 wherein the binding agent applied to the infill results in a bound infill having a depth of between about ½ inch and about 2 inches.

16. The synthetic ground cover system for erosion control as defined in claim 1 wherein the synthetic grass blades act as anchors to help secure the infill and wherein the infill is bound to the synthetic grass blades.

17. The synthetic ground cover system for erosion control as defined in claim 1 wherein the synthetic grass has fibers with an average length of between about 0.5 and 3 inches that act as reinforcement for the infill.

18. The synthetic ground cover system for erosion control as defined in claim 1 wherein the synthetic grass comprises polyethylene, polypropylene, or nylon fibers.

19. The synthetic ground cover system for erosion control as defined in claim 1 wherein the synthetic grass comprises monofilament or slit film fibers.

20. The synthetic ground cover system for erosion control as defined in claim 1 wherein the synthetic grass has a density of between about 15 ounces per square yard and 120 ounces per square yard.

21. The synthetic ground cover system for erosion control as defined in claim 1 wherein the infill comprises sand and the binding agent comprises cement.

22. The synthetic ground cover system for erosion control as defined in claim 21 wherein the ratio of sand to cement is between about 1:1 and 5:1 by weight.

23. The synthetic ground cover system for erosion control as defined in claim 1 wherein the infill ballast is inorganic and the binding agent is inorganic.

24. The synthetic ground cover system for erosion control as defined in claim 1 wherein at least one of the infill ballast or the binding agent is organic.

Assignments (3)
SECURITY INTEREST Recorded Nov 25, 2019
From: WATERSHED GEOSYNTHETICS LLC (FKA CLOSURETURF LLC)
To: SHAW INDUSTRIES GROUP, INC.
Reel/Frame 051111/0261 →
SECURITY INTEREST Recorded Oct 12, 2017
From: WATERSHED GEOSYNTHETICS LLC (FKA CLOSURETURF LLC)
To: SHAW INDUSTRIES GROUP, INC.
Reel/Frame 043854/0864 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 17, 2014
From: AYERS, MICHAEL
To: WATERSHED GEOSYNTHETICS LLC
Reel/Frame 034190/0692 →
Continuity (3)
Continuation In Part 13417275 · Mar 11, 2012
Provisional Application 61451839 · Mar 11, 2011
Related Publication 20140170339A1 · Jun 19, 2014