Device for supplying lubricant to a lubrication point in a machine
A device for supplying lubricant to a lubrication point in a machine, a tunnel boring machine, for example, includes a lubrication pump unit and a control unit. The lubrication pump unit is configured to supply a quantity of the lubricant to the lubrication point, and the control unit is configured to regulate the quantity of lubricant based on a sensor measurement signal. The sensor measurement signal may be based on a temperature measured in a region of the lubrication point, a pressure measured in a region of the lubrication point, a measured viscosity of the lubricant, a measured dielectricity of the lubricant, a measured water content of the lubricant, a vibration intensity measured at a part of the machine, or a measured rotational speed of a part of the machine.
1. A device for supplying lubricant to a lubrication point in a machine, the device comprising:
a lubricant pump configured to supply a quantity of lubricant to the lubrication point;
a sensor unit including:
a first pressure sensor located outside a region of the lubrication point, the first pressure sensor being configured to measure an external environmental pressure outside the region of the lubrication point and to generate a first sensor measurement signal based upon the measured external environmental pressure, and
a second pressure sensor located within the region of the lubrication point, the second pressure sensor being configured to measure a pressure of the lubricant at the lubrication point and to generate a second sensor measurement signal based upon the measured pressure of the lubricant,
a temperature sensor located in the region of the lubrication point for measuring a temperature of the lubricant at the lubrication point, the temperature sensor being configured to generate a third sensor measurement signal, and
a control unit operably coupled to the first and second pressure sensors and configured to regulate the lubricant pump to vary the quantity of lubricant supplied to the lubricant point based at least in part on the first and second sensor measurement signals,
wherein the control unit is configured to regulate the lubricant pump to vary the quantity of lubricant based at least in part on a differential signal of the first sensor measurement signal and the second measurement signal,
wherein the control unit is configured to regulate the lubricant pump to vary the quantity of lubricant based at least in part on a sum signal of the third sensor measurement signal and the differential signal.
2. The device according to claim 1 , wherein the control unit is configured to regulate the lubricant pump to vary the quantity of lubricant supplied to the lubrication point so that the pressure of the lubricant in the region of the lubrication point is equal to or higher than the external environmental pressure measured outside the region of the lubrication point.
3. The device according to claim 1 , wherein the control unit has a controller configured to generate a comparison signal based on a comparison of a setpoint value with the sum signal, wherein the control unit is configured to regulate the lubricant pump to vary the quantity of lubricant supplied to the lubrication point based at least in part on the comparison signal.
4. The device according to claim 3 , wherein the lubricant pump includes an electric motor and the control unit is configured regulate an output of the electric motor via a variable-frequency drive.
5. The device according to claim 3 , wherein the lubricant pump includes a hydraulic motor, and the control unit is configured to regulate an output of the hydraulic motor via a control valve in a hydraulic line between a hydraulic unit and the hydraulic motor.
6. The device according to claim 3 , wherein:
the first pressure sensor is external to the lubrication point, the lubricant pump and conduits leading from the lubricant pump to the lubrication point and
the first pressure sensor does not measure the pressure of the lubricant.
7. A tunnel boring machine including the device according to claim 6 and a bearing assembly, the lubrication point being located in the bearing assembly.
8. The device according to claim 6 , wherein the control unit is configured to regulate the lubricant pump to vary the quantity of lubricant supplied to the lubrication point so that the pressure of the lubricant in the region of the lubrication point is equal to or higher than the external environmental pressure measured outside the region of the lubrication point.
9. The device according to claim 1 , wherein the lubricant pump includes a pneumatic pump, and the control unit is designed to regulate a pressure in a line to the pneumatic pump via a pressure control valve between a compressed air supply and the pneumatic pump.
10. A tunnel boring machine including the device according to claim 1 and a bearing assembly, the lubrication point being located in the bearing assembly.
11. A tunnel boring machine comprising:
a cutter head attachment;
a bearing assembly rotatably supporting the cutter head attachment; and
the device according to claim 1 , wherein the lubrication point is located within the bearing assembly and lubricant pump is configured to supply lubricant to the lubrication point within the bearing assembly.
12. The tunnel boring machine according to claim 11 , further comprising:
a shaft seal ring disposed between the bearing assembly and the cutter head attachment, the shaft sealing ring sealing the lubricant within the bearing assembly from an external environment of the tunnel boring machine.
13. The device according to claim 1 , wherein the lubricant pump includes an electric motor and the control unit is configured regulate an output of the electric motor via a variable-frequency drive.
14. The device according to claim 1 , wherein the control unit has a controller configured to generate a comparison signal based on a comparison of a setpoint value with the differential signal, wherein the control unit is configured to regulate the lubricant pump to vary the quantity of lubricant supplied to the lubrication point based at least in part on the comparison signal.