IP Library Patent Application 14192219
Patent Application
App. No. 14/192,219

CERAMIC COMPOSITE MATERIAL

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Quick Facts
Patent No.
US None
App. No.
14/192,219
Abstract

A ceramic composite material is comprised of a fabric of fibers of an inorganic substance; and a matrix for combining the fibers. The matrix consists essentially of a ceramic. The matrix is formed by burying the fabric in a mixture of a powder of carbon, a powder of silicon and a medium including an organic solvent, producing an oscillation in the mixture to impregnate the fabric with the mixture, and calcining the fabric impregnated with the mixture.

Claims (18)

1 . A ceramic composite material comprising:

a fabric of fibers consisting essentially of an inorganic substance; and

a matrix for combining the fibers, the matrix consisting essentially of a ceramic formed by burying the fabric in a mixture consisting essentially of a powder of carbon, a powder of silicon and a medium including an organic solvent, producing an oscillation in the mixture to impregnate the fabric with the mixture, and calcining the fabric impregnated with the mixture.

2 . The ceramic composite material of claim 1 , wherein the medium includes a polymer ingredient.

3 . The ceramic composite material of claim 2 , wherein the medium is prepared so as to have a viscosity of from 0.8 mPaS to 4 mPaS.

4 . The ceramic composite material of claim 1 , wherein the oscillation is produced by applying an ultrasolic oscillation.

5 . The ceramic composite material of claim 1 , wherein the powder of carbon has a grain size of from 1μm to 20 μm and the powder of silicon has a grain size of from 1 μm to 75 μm.

6 . The ceramic composite material of claim 1 , wherein the powder of carbon has a specific surface of 14.2 m 2 /g or less.

7 . The ceramic composite material of claim 1 , wherein the inorganic substance consists essentially of silicon carbide.

8 . The ceramic composite material of claim 1 , wherein the matrix includes silicon carbide.

9 . The ceramic composite material of claim 1 , wherein the fabric with the matrix has an impregnation ratio of from 20% to 100%.

10 . The ceramic composite material of claim 1 , further comprising:

an interface layer covering the fibers.

11 . The ceramic composite material of claim 10 , wherein the interface layer is formed by a CVD method preliminary to forming the matrix.

12 . The ceramic composite material of claim 1 , further comprising:

a second ceramic phase consisting essentially of SiC and partially combining the fibers.

13 . The ceramic composite material of claim 12 , wherein the second ceramic phase is formed by a CVI method preliminary to forming the matrix.

14 - 23 . (canceled)

Assignments (1)
CHANGE OF NAME Recorded Apr 22, 2014
From: ISHIKAWAJIMA-HARIMA HEAVY INDUSTRIES CO., LTD.
To: IHI CORPORATION
Reel/Frame 032733/0196 →