IP Library Granted Patent US 9,982,562
Granted Patent B2
US 9,982,562 · App. 14/194,871 · Granted May 29, 2018

Sintered alloy and manufacturing method thereof

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Quick Facts
Patent No.
US 9,982,562
App. No.
14/194,871
Granted
May 29, 2018
Kind
B2
Abstract

A sintered alloy includes, in percentage by mass, Cr: 10.37 to 39.73, Ni: 5.10 to 24.89, Si: 0.14 to 2.52, Cu: 1.0 to 10.0, P: 0.1 to 1.5, C: 0.18 to 3.20 and the balance of Fe plus unavoidable impurities; a phase A containing precipitated metallic carbide with an average particle diameter of 10 to 50 μm; and a phase B containing precipitated metallic carbide with an average particle diameter of 10 μm or less, wherein the phase A is randomly dispersed in the phase B and the average particle diameter DA of the precipitated metallic carbide in the phase A is larger than the average particle diameter DB of the precipitated metallic carbide of the phase B.

Claims (16)

1. A sintered alloy, consisting essentially of, in percentage by mass, Cr: 10.37 to 39.73, Ni: 5.10 to 24.89, Si: 0.14 to 2.52, Cu: 6.0 to 10.0, P: 0.1 to 1.5, C: 0.18 to 3.20 and the balance of Fe plus unavoidable impurities;

a phase A containing precipitated metallic carbide with an average particle diameter of 10 to 50 μm; and

a phase B containing precipitated metallic carbide with an average particle diameter of 10 μm or less,

wherein the phase A is randomly dispersed in the phase B and the average particle diameter DA of the precipitated metallic carbide in the phase A is larger than the average particle diameter DB of the precipitated metallic carbide of the phase B.

2. The sintered alloy as set forth in claim 1 ,

wherein a maximum dimension of the phase A is within a range of 500 μm or less and the phase A occupies 20 to 80% of a total area of the phase A and the phase B.

3. The sintered alloy as set forth in claim 1 ,

wherein Cu: 8.0 to 10.0 in percentage by mass.

4. A sintered alloy, consisting essentially of, in percentage by mass, Cr: 10.37 to 39.73, Ni:5.10 to 24.89, Si: 0.14 to 2.52, Cu: 6.0 to 10.0, P: 0.1 to 1.5, C: 0.18 to 3.20, 5 or less of at least one selected from the group consisting of Mo, V, W, Nb and Ti and the balance of Fe plus unavoidable impurities;

a phase A containing precipitated metallic carbide with an average particle diameter of 10 to 50 μm; and

a phase B containing precipitated metallic carbide with an average particle diameter of 10 μm or less,

wherein the phase A is randomly dispersed in the phase B and the average particle diameter DA of the precipitated metallic carbide in the phase A is larger than the average particle diameter DB of the precipitated metallic carbide of the phase B.

5. The sintered alloy as set forth in claim 4 ,

wherein a maximum dimension of the phase A is within a range of 500 μm or less and the phase A occupies 20 to 80% of a total area of the phase A and the phase B.

6. The sintered alloy as set forth in claim 4 ,

wherein Cu: 8.0 to 10.0 in percentage by mass.

Assignments (4)
CHANGE OF ADDRESS Recorded Feb 14, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066599/0037 →
CHANGE OF NAME Recorded Mar 3, 2023
From: SHOWA DENKO MATERIALS CO., LTD.
To: RESONAC CORPORATION
Reel/Frame 062946/0125 →
CHANGE OF NAME Recorded Mar 2, 2023
From: HITACHI CHEMICAL COMPANY, LTD.
To: SHOWA DENKO MATERIALS CO., LTD.
Reel/Frame 062917/0865 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 29, 2014
From: FUKAE, DAISUKE; KAWATA, HIDEAKI
To: HITACHI CHEMICAL COMPANY, LTD.
Reel/Frame 032781/0224 →